vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace moulded headlining - L35 (without adjustable rear seats) > < Sun visor, replace

Replace moulded headlining - L35 (with adjustable rear seats)

  Remove

1.   Disconnect battery
2.   Remove load compartment carpet
•   Unscrew 2x plugs (arrows)
Remove load compartment carpet
Object Number: 7361181  Size: DEFAULT


3.   Detach A-pillar inner panelling - left side
•   Unclip panel (1)
•   Unclip clip
•   Remove inner panelling A-pillar
4.   Detach A-pillar inner panelling - left side
•   Unclip panel (1)
•   Unclip clip
•   Remove inner panelling A-pillar
Object Number: 3446751  Size: DEFAULT


5.   Detach front seat belt securing panel (1)
•   Unclip and remove panel upwards (arrow)
6.   Detach seat belt from front seat
•   Unscrew bolt (2)
Object Number: 3446753  Size: DEFAULT


Object Number: 3446752  Size: DEFAULT

7.   Detach upper B-pillar inner panelling - left side
•   Unclip panel (1)
•   Remove lower B-pillar panel in upper area and remove upper B-pillar panel
Unclip 6x clips (2)
•   Remove B inner panelling
8.   Detach top B-pillar inner panelling - right side
•   Unclip panel (1)
•   Remove lower B-pillar panel in upper area and remove upper B-pillar panel
Unclip 6x clips (2)
•   Remove B inner panelling

9.   Remove roof frame inner panelling
•   Remove roof frame inner panelling
Prise off the panelling from the seat with a plastic wedge
Unclip 3x clips, 2x guides (arrows)
Object Number: 7361176  Size: DEFAULT


10.   Remove D-pillar inner panelling - right side
•   Unclip D-pillar panelling (arrows)
Prise off the panelling from the seat with a plastic wedge
Unclip 5x clip
11.   Remove D-pillar inner panelling - left side
•   Unclip D-pillar panelling (arrows)
Prise off the panelling from the seat with a plastic wedge
Unclip 5x clip
Object Number: 7361177  Size: DEFAULT


12.   Detach lower C-pillar inner panelling - left side
•   Unclip 4x clips
Pull out panelling in lower area of the B-pillar cover
13.   Remove lower C-pillar inner panelling - left side
•   Unclip 4x clips
Pull out panelling in lower area of the B-pillar cover
Object Number: 7361179  Size: DEFAULT


14.   Detach bottom of belt - both sides
•   Unscrew bolt
15.   Remove upper C-pillar inner panelling - right side
•   Unclip panel (arrow)
•   Unclip C-pillar panelling
•   Unthread belt
16.   Remove upper C-pillar inner panelling - left side
•   Unclip panel (arrow)
•   Unclip C-pillar panelling
•   Unthread belt
Object Number: 7361180  Size: DEFAULT


17.   Detach sun visor - left side
•   Unscrew 2x bolt
•   Disconnect wiring harness plug.
•   Unclip sun visor from support and remove
18.   Detach sun visor - right side
•   Unscrew 2x bolt
•   Disconnect wiring harness plug.
•   Unclip sun visor from support and remove
Object Number: 3446759  Size: DEFAULT


19.   Detach sun visor support - right side
•   Prise out main bracket wedge and remove main bracket
Note:   Spring of main bracket is not secured and may fall down
20.   Detach sun visor support - left side
•   Prise out main bracket wedge and remove main bracket
Note:   Spring of main bracket is not secured and may fall down
Object Number: 3446789  Size: DEFAULT


Object Number: 3446471  Size: DEFAULT

21.   Remove moulded headlining handle - left side
•   Open panel (arrow)
•   Unscrew 2x bolt
22.   Remove moulded headlining handle -right side
•   Open panel (arrow)
•   Unscrew 2x bolt
23.   Remove moulded headlining handle - left side
•   Open panel (arrow)
•   Unscrew 2x bolt
24.   Remove rear moulded headlining handle -right side
•   Open panel (arrow)
•   Unscrew 2x bolt

25.   Remove 4x luggage net brackets
•   Unscrew 4x bolt
26.   Remove rear interior lamp
•   Unclip interior light with plastic wedge
•   Disconnect wiring harness plug.
27.   Detach sunroof operating unit and interior light
•   Disconnect 2x wiring harness plug
•   Unscrew 2x bolt
Object Number: 3446783  Size: DEFAULT


28.   Loosen and remove surrounding moulded headlining
Note:   2nd mechanic required.
•   Disconnect 2x wiring harness plug
Note:   For vehicles with a glass sunroof, unclip in the area of sunroof and protect moulded headlining from kinking
Object Number: 3446784  Size: DEFAULT


  Install

29.   Insert moulded headlining
Note:   2nd mechanic required.
•   Connect 2x wiring harness plugs
Note:   For vehicles with a glass sunroof, clip in the area of sunroof and protect moulded headlining from kinking
30.   Fasten moulded headlining all the way round
•   Place moulded headlining in door rubber strip weatherstrip
31.   Attach sunroof operating unit and interior light
•   Tighten 2x bolts
•   Connect 2x wiring harness plugs
32.   Install rear interior lamp
•   Connect wiring harness plug
•   Clip in light
33.   Install 4x luggage net brackets
•   Tighten 4x bolt 2.8 Nm
34.   Install rear left handle
•   Tighten 2x bolts 2.8 Nm
•   Clip in 2x panel
35.   Install rear right handle
•   Tighten 2x bolts 2.8 Nm
•   Clip in 2x panel
36.   Install front left handle
•   Tighten 2x bolts 2.8 Nm
•   Clip in 2x panel
37.   Install right front handle
•   Tighten 2x bolts 2.8 Nm
•   Clip in 2x panel
38.   Install left sun visor support
•   Clip in support
39.   Install right sun visor support
•   Clip in support
40.   Install right sun visor
•   Connect mirror lighting wiring harness plug
•   Tighten 2x bolt 2.2 Nm
41.   Install left sun visor
•   Connect mirror lighting wiring harness plug
•   Tighten 2x bolt 2.2 Nm
42.   Install upper C-pillar panelling - left side
Note:   Pay attention to the direction of the seat belt height adjuster!
•   Thread the seat belt through the C-pillar panel
•   Tighten seat belt bolts in the floor 35 Nm
•   Join C-pillar
•   Clip in clip
•   Clip in panel in C-pillar moulding
43.   Install upper C-pillar inner panelling - right side
Note:   Pay attention to the direction of the seat belt height adjuster!
•   Thread the seat belt through the C-pillar panel
•   Tighten seat belt bolts in the floor 35 Nm
•   Join C-pillar
•   Clip in clip
•   Clip in panel in C-pillar moulding
44.   Install lower C-pillar inner panelling - left side
•   Clip in 4x clips
Place panelling in lower area of the B-pillar cover
45.   Install lower C-pillar inner panelling - right side
•   Clip in 4x clips
Place panelling in lower area of the B-pillar cover
46.   Attach D-pillar inner panelling - left side
•   Clip in 5x clips
47.   Attach D-pillar inner panelling - right side
•   Clip in 5x clips
48.   Install roof frame inner panelling
•   Clip in 2x guides, 3x clips
49.   Attach upper B-pillar inner panelling - right side
•   Thread in belt
•   Attach B-pillar inner panelling
•   Clip in panel
50.   Attach upper B-pillar inner panelling - left side
•   Thread in belt
•   Attach B-pillar inner panelling
•   Clip in panel
51.   Attach seat belt to front seat - both sides
•   Tighten 2x bolt 20 Nm
•   Clip in 2x panel
52.   Install A-pillar moulding - left side
•   Unclip panelling
•   Clip in panel in A-pillar moulding
53.   Install A-pillar moulding - right side
•   Unclip panelling
•   Clip in panel in A-pillar moulding
54.   Install load compartment carpet
•   Insert load compartment mat
Tighten 2x plugs
55.   Connect battery
56.   Program volatile memories

Replace moulded headlining - L35 (without adjustable rear seats) > < Sun visor, replace