Test
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Work Order Description
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Nominal Value
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T001
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Z 17 DTR Z 17 DTJ Z 18 XER A 17 DTJ A 17 DTR
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T002
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Check: Interruption of Voltage Supply Circuit
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- Ignition OFF
- Disconnect wiring harness connector from:
A84 Control Unit - Engine (Wiring Harness Connector
(Z 18 XER) XC4
(Z 17 DTJ) (Z 17 DTR) (A 17 DTJ) (A 17 DTR) XC96
)
- Ignition ON
- Measure voltage between the following terminals:
A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 18 XER) 64 (XC4)
(Z 17 DTJ) (Z 17 DTR) (A 17 DTJ) (A 17 DTR) 9, 10 (XC96)
& Ground
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(Z 18 XER)
greater than 11 V
(Z 17 DTJ) (Z 17 DTR) (A 17 DTJ) (A 17 DTR)
greater than 11 V
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T003
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Z 17 DTR Z 17 DTJ A 17 DTJ A 17 DTR
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T004
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Check: Circuit Interruption of Ground Circuit
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- Measure voltage between the following terminals:
A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal 10 (XC96) & A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal 1, 2, 3, 4, 32 (XC96)
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greater than 11 V
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T005
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Check: Short to Ground/Interruption of Signal Circuit
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- Ignition OFF
- Measure resistance between the following terminals:
A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 17 DTH) (Z 17 DTL) 83(XC12)
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP) 11(XC2)
(Z 20 LEL) (Z 20 LER) (Z 20 LEH) 43(XC8)
(Z 16 XEP) (Z 16 XE1) 43(XC10)
(Z 18 XE) (Z 18 XER) 6(XC4)
(Z 19 DTH) (Z 19 DTL) (Z 19 DT) 83 (XC53)
(Z 13 DTH) 64 (XC20)
(Z 16 XER) 6 (XC100)
(Z 16 LET) (A 16 LET) 11 (XC98)
(Z 17 DTJ) (Z 17 DTR) (A 17 DTJ) (A 17 DTR) 20 (XC96)
(Z 22 YH) 13 (XC55)
& A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 17 DTH) (Z 17 DTL) 84(XC12)
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP) 43(XC2)
(Z 20 LEL) (Z 20 LER) (Z 20 LEH) 11(XC8)
(Z 16 XEP) (Z 16 XE1) 11(XC10)
(Z 18 XE) (Z 18 XER) 38(XC4)
(Z 19 DTH) (Z 19 DTL) (Z 19 DT) 84 (XC53)
(Z 13 DTH) 40 (XC20)
(Z 16 XER) 38 (XC100)
(Z 16 LET) (A 16 LET) 43 (XC98)
(Z 17 DTJ) (Z 17 DTR) (A 17 DTJ) (A 17 DTR) 21 (XC96)
(Z 22 YH) 62 (XC55)
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(Z 17 DTH) (Z 17 DTL)
110 ... 130 Ohm
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP)
110 ... 130 Ohm
(Z 20 LEL) (Z 20 LER) (Z 20 LEH)
110 ... 130 Ohm
(Z 16 XEP) (Z 16 XE1)
110 ... 130 Ohm
(Z 18 XE) (Z 18 XER)
110 ... 130 Ohm
(Z 19 DTH) (Z 19 DTL) (Z 19 DT)
110 ... 130 Ohm
(Z 13 DTH)
110 ... 130 Ohm
(Z 16 XER)
110 ... 130 Ohm
(Z 16 LET) (A 16 LET)
110 ... 130 Ohm
(Z 17 DTJ) (Z 17 DTR) (A 17 DTJ) (A 17 DTR)
110 ... 130 Ohm
(Z 22 YH)
110 ... 130 Ohm
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T006
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Check: Short to Ground/Interruption of Signal Circuit
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- Ignition OFF
- Measure resistance between the following terminals:
A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 17 DTH) (Z 17 DTL) 83(XC12)
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP) 11(XC2)
(Z 20 LEL) (Z 20 LER) (Z 20 LEH) 43(XC8)
(Z 16 XEP) (Z 16 XE1) 43(XC10)
(Z 18 XE) (Z 18 XER) 6(XC4)
(Z 19 DTH) (Z 19 DTL) (Z 19 DT) 83 (XC53)
(Z 13 DTH) 64 (XC20)
(Z 16 XER) 6 (XC100)
(Z 16 LET) (A 16 LET) 11 (XC98)
(Z 17 DTJ) (Z 17 DTR) (A 17 DTJ) (A 17 DTR) 20 (XC96)
(Z 22 YH) 13 (XC55)
& A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 17 DTH) (Z 17 DTL) 84(XC12)
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP) 43(XC2)
(Z 20 LEL) (Z 20 LER) (Z 20 LEH) 11(XC8)
(Z 16 XEP) (Z 16 XE1) 11(XC10)
(Z 18 XE) (Z 18 XER) 38(XC4)
(Z 19 DTH) (Z 19 DTL) (Z 19 DT) 84 (XC53)
(Z 13 DTH) 40 (XC20)
(Z 16 XER) 38 (XC100)
(Z 16 LET) (A 16 LET) 43 (XC98)
(Z 17 DTJ) (Z 17 DTR) (A 17 DTJ) (A 17 DTR) 21 (XC96)
(Z 22 YH) 62 (XC55)
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(Z 17 DTH) (Z 17 DTL)
less than 110 Ohm
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP)
less than 110 Ohm
(Z 20 LEL) (Z 20 LER) (Z 20 LEH)
less than 110 Ohm
(Z 16 XEP) (Z 16 XE1)
less than 110 Ohm
(Z 18 XE) (Z 18 XER)
less than 110 Ohm
(Z 19 DTH) (Z 19 DTL) (Z 19 DT)
less than 110 Ohm
(Z 13 DTH)
less than 110 Ohm
(Z 16 XER)
less than 110 Ohm
(Z 16 LET) (A 16 LET)
less than 110 Ohm
(Z 17 DTJ) (Z 17 DTR) (A 17 DTJ) (A 17 DTR)
less than 110 Ohm
(Z 22 YH)
less than 110 Ohm
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T007
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Check: Interruption of Signal Circuit
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- Remove electrical component from socket:
X125 Underhood Electronic Module
- Measure resistance between the following terminals:
X125 Underhood Electronic Module Socket Terminal 44 (XE2) & X125 Underhood Electronic Module Socket Terminal 45 (XE2)
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110 ... 130 Ohm
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T008
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Astra-H, Front Wheel Drive, Manual-Transmission-Automatic (Easytronic) F13-5MTA/F17-5MTA Astra-H, Front Wheel Drive, Automatic Transmission, AF 22-4 Astra-H, Front Wheel Drive, Automatic Transmission, AF 40-6 Astra-H, Front Wheel Drive, Automatic Transmission, AF 17-4
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T009
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Check: Interruption of Signal Circuit
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- Disconnect wiring harness connector from:
A112 Control Unit - Transmission
- Insert electrical component in socket:
X125 Underhood Electronic Module
- Measure resistance between the following terminals:
A112 Control Unit - Transmission Wiring harness connector (wiring harness side) terminal
(Front Wheel Drive, Manual-Transmission-Automatic (Easytronic) F13-5MTA/F17-5MTA) 56(XC13)
(Front Wheel Drive, Automatic Transmission, AF 22-4) 31
(Front Wheel Drive, Automatic Transmission, AF 40-6) 14 (XC60)
& A112 Control Unit - Transmission Wiring harness connector (wiring harness side) terminal
(Front Wheel Drive, Manual-Transmission-Automatic (Easytronic) F13-5MTA/F17-5MTA) 54(XC13)
(Front Wheel Drive, Automatic Transmission, AF 22-4) 10
(Front Wheel Drive, Automatic Transmission, AF 40-6) 8 (XC60)
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(Front Wheel Drive, Manual-Transmission-Automatic (Easytronic) F13-5MTA/F17-5MTA)
110 ... 130 Ohm
(Front Wheel Drive, Automatic Transmission, AF 22-4)
110 ... 130 Ohm
(Front Wheel Drive, Automatic Transmission, AF 40-6)
110 ... 130 Ohm
(Front Wheel Drive, Automatic Transmission, AF 17-4)
110 ... 130 Ohm
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T010
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Front Wheel Drive, Manual-Transmission-Automatic (Easytronic) F13-5MTA/F17-5MTA
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T011
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Front Wheel Drive, Automatic Transmission, AF 40-6
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T012
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Continuous Damping Control
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T013
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Check: Interruption of Signal Circuit
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- Disconnect wiring harness connector from:
A6 Control Unit - Semi Active Damping System
- Measure resistance between the following terminals:
A6 Control Unit - Semi Active Damping System Wiring harness connector (wiring harness side) terminal 28 & A6 Control Unit - Semi Active Damping System Wiring harness connector (wiring harness side) terminal 31
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110 ... 130 Ohm
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T014
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Check: Interruption of Voltage Supply Circuit
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- Ignition OFF
- All consumers turned off
- Disconnect wiring harness connector from:
A84 Control Unit - Engine (Wiring Harness Connector
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP) XC2
(Z 20 LEL) (Z 20 LER) (Z 20 LEH) (XC8)
(Z 18 XE) (Z 18 XER) XC4
(Z 13 DTH) XC20
(Z 16 XER) XC100
(Z 16 LET) (A 16 LET) XC98
(Z 22 YH) XC55
)
- Disconnect wiring harness connector from:
Diagnostic tester
- Ignition ON
- Measure voltage between the following terminals:
A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP) 18(XC2)
(Z 20 LEL) (Z 20 LER) (Z 20 LEH) 18(XC8)
(Z 18 XE) (Z 18 XER) 32(XC4)
(Z 13 DTH) 50 (XC20)
(Z 16 XER) 32 (XC100)
(Z 16 LET) (A 16 LET) 18 (XC98)
(Z 22 YH) 34 (XC55)
& Ground
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(Z 14 XEP) (Z 14 XEL) (Z 12 XEP)
greater than 11 V
(Z 20 LEL) (Z 20 LER) (Z 20 LEH)
greater than 11 V
(Z 18 XE) (Z 18 XER)
greater than 11 V
(Z 13 DTH)
greater than 11 V
(Z 16 XER)
greater than 11 V
(Z 16 LET) (A 16 LET)
greater than 11 V
(Z 22 YH)
greater than 11 V
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T015
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Z 13 DTH
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T016
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Check: Circuit Interruption of Ground Circuit
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- Measure voltage between the following terminals:
A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 17 DTH) (Z 17 DTL) 1 (XC12)
(Z 19 DTH) (Z 19 DTL) (Z 19 DT) 1 (XC53)
(Z 13 DTH) 50 (XC20)
& A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 17 DTH) (Z 17 DTL) 2, 4, 6 (XC12)
(Z 19 DTH) (Z 19 DTL) (Z 19 DT) 2, 4, 6 (XC53)
(Z 13 DTH) 1,2,3 (XC20)
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(Z 17 DTH) (Z 17 DTL)
greater than 11 V
(Z 19 DTH) (Z 19 DTL) (Z 19 DT)
greater than 11 V
(Z 13 DTH)
greater than 11 V
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T017
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Check: Interruption of Voltage Supply Circuit
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- Ignition ON
- Measure voltage between the following terminals:
A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 17 DTH) (Z 17 DTL) 28(XC12)
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP) 51(XC2)
(Z 20 LEL) (Z 20 LER) (Z 20 LEH) 51(XC8)
(Z 16 XEP) (Z 16 XE1) 52(XC10)
(Z 18 XE) (Z 18 XER) 64 (XC4)
(Z 19 DTH) (Z 19 DT) (Z 19 DTL) 28 (XC53)
(Z 13 DTH) 23 (XC20)
(Z 16 XER) 64 (XC100)
(Z 16 LET) (A 16 LET) 51 (XC98)
(Z 22 YH) 2 (XC55)
& Ground
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(Z 17 DTH) (Z 17 DTL)
greater than 11 V
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP)
greater than 11 V
(Z 20 LEL) (Z 20 LER) (Z 20 LEH)
greater than 11 V
(Z 16 XEP) (Z 16 XE1)
greater than 11 V
(Z 18 XE) (Z 18 XER)
greater than 11 V
(Z 19 DTH) (Z 19 DT) (Z 19 DTL)
greater than 11 V
(Z 13 DTH)
greater than 11 V
(Z 16 XER)
greater than 11 V
(Z 16 LET) (A 16 LET)
greater than 11 V
(Z 22 YH)
greater than 11 V
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T018
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Check: Interruption of Voltage Supply Circuit
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- Ignition OFF
- Remove electrical component from socket:
FE30 Fuse
- Ignition ON
- Measure voltage between the following terminals:
FE30 Fuse Input contact & Ground
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greater than 11 V
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T019
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Astra-H, Electrohydraulic Power Steering EHPS Astra-H, Adaptive Forward Lighting Astra-H, Automatic Headlamp Levelling without Adaptive Forward Lighting
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T020
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Check: Interruption of Voltage Supply Circuit
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- Ignition OFF
- Remove electrical component from socket:
K3_X125 Relay - Terminal 15
- Measure voltage between the following terminals:
K3_X125 Relay - Terminal 15 Socket Terminal 30 & Ground
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greater than 11 V
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T021
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Check: Interruption of Voltage Supply Circuit
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- Ignition ON
- Measure voltage between the following terminals:
K3_X125 Relay - Terminal 15 Socket Terminal 86 & Ground
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greater than 11 V
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T022
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Check: Interruption of Voltage Supply Circuit
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- Measure voltage between the following terminals:
K3_X125 Relay - Terminal 15 Socket Terminal 85 & Battery voltage
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greater than 11 V
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T023
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Z 16 LET Z 22 YH A 16 LET
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T024
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Check: Circuit Interruption of Ground Circuit
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- Check the following functional group for proper operation:
Ground connection of the control unit case and Check if all ground connections are clean, tight and installed properly.
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Is the ground connection okay?
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T025
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Check: Interruption of Voltage Supply Circuit
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- Remove electrical component from socket:
K2_X125 Relay - Engine Control Unit
- Measure voltage between the following terminals:
K2_X125 Relay - Engine Control Unit Socket Terminal 86,30 & Ground
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greater than 11 V
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T026
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Check: Interruption of Voltage Supply Circuit
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- Ignition OFF
- Disconnect wiring harness connector from:
A84 Control Unit - Engine
- Measure resistance between the following terminals:
K2_X125 Relay - Engine Control Unit Socket Terminal 85 & A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP) 19(XC2)
(Z 20 LEL) (Z 20 LER) (Z 20 LEH) 19(XC8)
(Z 18 XE) 36(XC4)
(Z 17 DTL) (Z 17 DTH) 72(XC12)
(Z 16 XEP) (Z 16 XE1) 16(XC10)
(Z 19 DTH) (Z 19 DTL) (Z 19 DT) 72 (XC53)
(Z 18 XER) 62 (XC4)
(Z 16 XER) 62 (XC100)
(Z 16 LET) (A 16 LET) 19 (XC98)
(Z 22 YH) 37 (XC55)
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(Z 14 XEP) (Z 14 XEL) (Z 12 XEP)
less than 5 Ohm
(Z 20 LEL) (Z 20 LER) (Z 20 LEH)
less than 5 Ohm
(Z 18 XE)
less than 5 Ohm
(Z 17 DTL) (Z 17 DTH)
less than 5 Ohm
(Z 16 XEP) (Z 16 XE1)
less than 5 Ohm
(Z 19 DTH) (Z 19 DTL) (Z 19 DT)
less than 5 Ohm
(Z 18 XER)
less than 5 Ohm
(Z 16 XER)
less than 5 Ohm
(Z 16 LET) (A 16 LET)
less than 5 Ohm
(Z 22 YH)
less than 5 Ohm
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T027
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Check: Interruption of Voltage Supply Circuit
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- Insert electrical component in socket:
K2_X125 Relay - Engine Control Unit
- Connect fused jumper wire to:
A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 17 DTL) (Z 17 DTH) 72(XC12)
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP) 19(XC2)
(Z 20 LEL) (Z 20 LER) (Z 20 LEH) 19(XC8)
(2006 - 2007), (Z 16 XEP) (Z 16 XE1) 16(XC10)
(Z 18 XE) 36(XC4)
(Z 19 DTH) (Z 19 DTL) (Z 19 DT) 72 (XC53)
(Z 16 XER) 62 (XC100)
(Z 16 LET) (A 16 LET) 19 (XC98)
(Z 22 YH) 37 (XC55)
(Z 18 XER) 62 (XC4)
& Ground
- Measure voltage between the following terminals:
A84 Control Unit - Engine Wiring harness connector (wiring harness side) terminal
(Z 17 DTL) (Z 17 DTH) 1,3,5(XC12)
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP) 33,49(XC2)
(Z 20 LEL) (Z 20 LER) (Z 20 LEH) 49,33(XC8)
(2006 - 2007), (Z 16 XEP) (Z 16 XE1) 2,19,14(XC10)
(Z 18 XE) 31,47(XC4); 23(XC3)
(Z 19 DTH) (Z 19 DTL) (Z 19 DT) 1, 3, 5 (XC53)
(Z 16 XER) 31, 47 (XC100)
(Z 16 LET) (A 16 LET) 33, 49 (XC98)
(Z 22 YH) 1, 18, 33, 50 (XC55)
(Z 18 XER) 31,47 (XC4)
& Ground
Note:
Z 16 XEP:
During model year 2005 the following changes occur:
The wiring harness connector terminal 47, 48, 64 (XC9) is no longer connected
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(Z 17 DTL) (Z 17 DTH)
greater than 11 V
(Z 14 XEP) (Z 14 XEL) (Z 12 XEP)
greater than 11 V
(Z 20 LEL) (Z 20 LER) (Z 20 LEH)
greater than 11 V
(2006 - 2007), (Z 16 XEP) (Z 16 XE1)
greater than 11 V
(Z 18 XE)
greater than 11 V
(Z 19 DTH) (Z 19 DTL) (Z 19 DT)
greater than 11 V
(Z 16 XER)
greater than 11 V
(Z 16 LET) (A 16 LET)
greater than 11 V
(Z 22 YH)
greater than 11 V
(Z 18 XER)
greater than 11 V
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T028
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Z 17 DTH Z 17 DTL Z 19 DTH Z 19 DTL Z 19 DT
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T029
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Check: Interruption of Voltage Supply Circuit
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- Ignition OFF
- Remove electrical component from socket:
FE22 Fuse
- Ignition ON
- Measure voltage between the following terminals:
FE22 Fuse Input contact & Ground
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greater than 11 V
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T030
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Check: Vehicle Configuration
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Is the following information correct for the actual vehicle?
Z 14 XEP Z 20 LEL Z 18 XE Z 20 LER Z 14 XEL Z 13 DTH Z 12 XEP Z 16 XER Z 20 LEH Z 16 LET Z 22 YH A 16 LET
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