Replace folding roof C-pillar - L67

Make

Vauxhall

Model

Astra H

Section

Folding roof › Repair Instructions › Replace folding roof C-pillar - L67

Body EquipmentReplace folding roof C-pillar - L67

Replace folding roof C-pillar - L67   Remove 1.   Place folding top in service position •   Folding top half open •   Use special tool BO-47651-200 (1) •   Secure roof with accompanying tensioner belt (2) 2.   Detach outer C-pillar panelling (1) •   Detach 2x clamps 3.   Detach inner C-pillar panelling •   Unscrew 2 x bolt (arrows) •   Remove C-pillar inner panelling (2) – Remove clamp (1) 4.   Detach C-pillar seal (1) •   Detach cover cap •   Unscrew 2x nut (2) •   Remove complete seal – Remove Butyl cord carefully from bodyshell Note:   When reusing the seal, carefully remove the butyl cord from the seal. 5.   Detach C-pillar seal retainer (1) •   Unscrew 3x bolt (arrows) 6.   Detach folding roof C-pillar Note:   Mark installed position and note number of shims •   Unscrew 3x bolt •   Remove folding roof C-pillar (1) 7.   Rebuild small parts   Install 8.   Attach seal seat •   Tighten 3x bolts 3.7 Nm 9.   Attach Hanno foam strips (1) •   Affix Hanno foam strips flush with the edge (2) •   Affix Hanno foam strips along the radius (3) 10.   Attach Hanno foam strips (1) •   Affix Hanno foam strips following the contour up to the edge (2) 11.   Attach Butyl cord (1) to front face •   Affix Butyl cord up to centre Hanno foam strip (2) •   Turn down Butyl cord at edge and affix along contour (3, 4) 12.   Attach Butyl cord (1) in area of retaining strip/plate •   Affix Butyl cord flush with the retaining strip (2) •   Fold down Butyl cord and affix flus with retaining plate (3) 13.   Prepare C-pillar weatherstrip •   Apply glass sealing compound (1) in the area of the flange (2) up to 3/4 •   Apply glass sealing compound in pocket (3) of weatherstrip with 5 mm diameter •   Glass sealing compound must be applied up to the corner 14.   Attach C-pillar weatherstrip Note:   Ensure correct weatherstrip routing •   Tighten 2x nut 3.7 Nm 15.   Remove adhesive and seal residue 16.   Affix Hanno foam strip (1) at intersection (arrow) with super glue 17.   Attach folding roof C-pillar •   Insert C-pillar Note:   Note marking and number of shims •   Tighten 3x bolts 13 Nm Note:   Screws are microencapsulated and must be replaced! Threads re-cut! – Secure shims from falling off with appropriate help 18.   Attach inner C-pillar panelling •   Attach clamp •   Tighten 2x bolts 19.   Attach outer C-pillar panelling •   Insert into guide •   Attach 2x clamps 20.   Close folding top •   Remove tensioner belt •   Remove special tool BO-47651-200 •   Close folding top 21.   Check gap and adjust if needed

04 Body & interior