vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace tank flap release pull and lock > < Fuel System Repair Instructions

Replace fuel return line of high pressure pump

(Diesel engines)

Important:   In the presence of fuel vapours or escaping fuel - observe safety regulations and national legislation. Store drained fuel in a suitable, sealable container.

Note:   Replace fuel return line of damper housing or accumulator

  Remove

1.   Open bonnet
2.   Disconnect battery
3.   Remove engine cover (1)
•   Pull off engine cover
Note:   The rubber mountings (2) must remain on the engine cover
Object Number: 8125513  Size: DEFAULT


4.   Detach fuel return line from damper housing
•   Detach from front fuel return line
Detach quick-release fitting with KM-796-A
seal off with Closure Plug KM-6320
•   Detach from damper housing
Detach quick-release fitting with KM-796-A
seal off with Closure Plug KM-6320
•   2x unclip from bracket

  Install

5.   Attach fuel return line to damper housing
•   Attach to front fuel return line
Remove closure plug KM-6320
Connect quick-release fitting
•   Attach to damper housing
Remove closure plug KM-6320
Connect quick-release fitting
•   2x clip to bracket
6.   Connect battery
7.   Program volatile memories
8.   Close bonnet

Replace tank flap release pull and lock > < Fuel System Repair Instructions