vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Engine Z16XEP, Intake manifold flange - Spare part superseeded > < Gasoline engines - MIL on and trouble codes P0300 and P0301 or P0302, P0303, P0304 are stored

Field Remedy: 2598

Subject: Engine A/Z17DTx: EGR Valve - Trouble code P0400, P0403, P0409 set
Models: Engines: Option:
Astra-H 2007...,Corsa-D 2007...,Meriva 2007...,Zafira-B 2008... Z17DTJ| Z17DTR,Z17DTR,Z17DT| Z17DTR,A17DTJ| A17DTR
Complaint: Customer complain about SVS on and lack of power. R/F reads DTC: P0400, P0403 or P0409 in engine ECU.
Cause: Issue was caused due to a sticking EGR valve based on a missing cleaning routine.
Production: Improved software including cleaning routine implemented in August 2009 for Astra-H, Software for Zafira-B, Meriva-A and Corsa-D is scheduled for spring 2010.

Remedy:

In case of customer complaint please re-flash the engine control 
unit with the latest software from TIS2WEB available starting 
14-Dec-2009. 

Note: 
If the EGR has been blocked it needs to be replaced.

Please note: 
This calibration file will only be valid for Astra-H! Zafira-B, 
Corsa-D as well as Meriva will follow in March 2010.

Implemetation of the cleaning routine for the other models as follows:

- Corsa-D, 15-Feb-2010
- Meriva-A, 01-Mar-2010
- Zafira-B, 22-Mar-2010

All data is now available for download via TIS2Web.

Labour Times:                           TC:            Hours:

U3 259 80      Replace EGR and          90             SA
               program ECM     

The costs for this repair will be covered during the normal warranty.
The regular warranty procedure will apply.

FunctionalGroup: J - Engine,L - Fuel- and Exhaust System
Complaint Group: 06 - Failure Code Setting by Control Unit
Trouble Code: P0400,P0403 P0409

Engine Z16XEP, Intake manifold flange - Spare part superseeded > < Gasoline engines - MIL on and trouble codes P0300 and P0301 or P0302, P0303, P0304 are stored