vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace metal pipe exhaust gas recirculation > < Attach and detach attaching parts

Replace exhaust gas recirculation valve

  Remove

1.   Remove engine cover
2.   Disconnect battery
•   Detach ground connection from ground terminal
Slacken nut
3.   Disconnect 2x wiring harness plugs
•   From exhaust gas recirculation (1)
•   From boost pressure sensor (2)
Object Number: 8230699  Size: DEFAULT


4.   Detach EGR valve
•   Unscrew 3x bolts exhaust gas recirculation valve (3)
•   Unscrew 2x stud bolts exhaust gas recirculation (1) on throttle valve module
•   Unscrew 2x bolts cooler exhaust gas recirculation (4)
•   Remove 2x gasket and engine transport shackle (2)
Object Number: 3446036  Size: DEFAULT


  Install

5.   Install EGR valve
•   Replace 2x seals
•   Fit engine transport shackle
•   Tighten 3x bolt exhaust gas recirculation valve 25 Nm
•   Tighten 2x stud bolts metal pipe exhaust gas recirculation on throttle valve module 25 Nm
•   Tighten 2x bolts cooler exhaust gas recirculation 25 Nm
6.   Connect 2x wiring harness plugs
•   To exhaust gas recirculation
•   To boost pressure sensor
7.   Connect battery
•   Attach ground connection to ground terminal
Tighten nut
8.   Install engine cover
9.   Program volatile memories

Replace metal pipe exhaust gas recirculation > < Attach and detach attaching parts