vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

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Field Remedy: 2428

Subject: Engine Z19DT/H/J/L, Alternator pulley - Battery discharged or noises (only Bosch alternator)
Models: Engines: Option:
Astra-H 2007...,Zafira-B 2007...,Vectra-C 2007...2008,Signum 2007...2008 Z19DT| Z19DTH| Z19DTJ| Z19DTL,Z19DT| Z19DTH| Z19DTL,Z19DT| Z19DTH,Z19DT| Z19DTH only Bosch alternator
Complaint: Battery discharged or noises from poly-v-belt area.
Cause: Alternator pulley defective.
Production: Improved parts have been introduced in production as of VIN: - Plant Gleiwitz (Nov. 2009) with VIN W0L0AHM75AG019338 - Plant Antwerpen (Feb. 2010) with VIN W0L0AHL08A5037216 - Plant Bochum (Nov. 2009) with VIN W0L0AHL48A2042530 - Plant Rüsselsheim (Vectra-C / Signum) out of production since Oct. 2008.

Remedy:

In case of a customer complaint do not exchange the complete 
alternator but simply the alternator pulley.

Alternator pulley - Part-No.: 55571966 / Cat.-No.: 12 04 175
Dust cap for pulley - Part-No.: 93167817 / Cat.-No.: 12 04 176

Note: 
For the replacement of the alternator pulley the special tool
KM-6372 has to be used.

FunctionalGroup: N - Electrical Equipment
Complaint Group: 04 - Electrical failures,13 - No/Poor Function,14 - Noises or Vibrations
Trouble Code: None

Inoperative - Totally, Partially > < Battery Diagnosis