vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Component Locator > < Replace accelerator pedal module

Metering Unit, Replace

Important:   For the entire operation, it is essential to work in a clean environment.

  • Dirt in the area of the metering unit must be avoided.
    • Even minute dirt particles invisible to the naked eye can cause major problems with engine performance.
    • Particles as small as 0.3 mm can be critical!
  • Do not wear gloves.
  • Do not fit any metering unit that has been dropped.
  • Disconnect battery after fault tracing. Before using the metering unit, wait a few minutes to avoid the system working autonomously.

  Remove

1.   Open bonnet
2.   Disconnect battery
•   Detach earth cable
Slacken nut
3.   Raise vehicle by its full height
4.   Unclip wiring harness (3) from bracket
5.   Separate wiring harness plug for metering unit
•   Unclip wiring harness plug (4)
6.   Remove metering unit (2)
•   Unscrew 2x bolts (1)
7.   Remove metering unit
8.   Remove seal ring
•   Remove seal ring (1) from high pressure pump
Object Number: 10677317  Size: DEFAULT


9.   Clean sealing surface
10.   Check 2x fuel supply bores (arrow) for dirt
Object Number: 10677324  Size: DEFAULT


  Install

11.   Insert new seal ring
•   Coat new seal ring (1) with engine oil and fit in high pressure pump
Ensure correct fitting
Object Number: 10677317  Size: DEFAULT


12.   Metering Unit, insert
•   Apply new engine oil to the O-ring (1) of the metering unit
Object Number: 10677321  Size: DEFAULT


13.   Fit metering unit
•   Ensure correct fitting
•   Tighten 2x bolt 10 Nm
14.   Connect wiring harness plug for metering unit
15.   Clip wiring harness into bracket
16.   Lower vehicle by its full height
17.   Connect battery
•   Attach negative connection to ground terminal
Tighten nut
18.   Programme transient memory
19.   Reset learned values of high pressure pump with Tech 2
•   Programming
•   Confirm "Replace pump" with "Yes"
20.   Carry out seal test on metering unit
•   Actuator test
•   Carry out fuel leak test
21.   Visual inspection
•   Check metering unit for fuel leak
22.   Close bonnet

Component Locator > < Replace accelerator pedal module