vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace electronic control unit (M20 MTA) > < Replace clutch position sensor (M20 MTA)

Replace shift/selector position sensor (M20 MTA)

  Remove

Important:   Follow Easytronic safety guidelines .
Before carrying out any work on the M20-MTA high-pressure system, it is essential that the MTA system pressure (approx. 40-60 bar) is released.
1.   Remove MTA system pressure
•   with TECH 2
2.   Remove battery support
3.   Bleed CS Speed oil reservoir
•   Unscrew closure cap (1)
•   Suction out CS Speed oil using a suitable tool
Object Number: 10680886  Size: DEFAULT


4.   Remove the charge-air hose (1) from intercooler to connection port on throttle valve housing
•   Release 2x clamp
Object Number: 8125666  Size: DEFAULT


5.   Detach bracket of MTA system high-pressure line (1)
•   Unscrew bolt (2)
Object Number: 10677760  Size: DEFAULT


6.   Place collecting pan underneath.
7.   Disconnect high-pressure line at clutch module
•   Unscrew union nut (1)
Object Number: 10680953  Size: DEFAULT


Important:   The electronic control unit may only be removed and reinstalled once. If the electronic control unit is removed again, it must be replaced.
8.   Remove electronic control unit LUREF_1.gif
9.   Detach high-pressure line clamp at gearshift module bracket
•   Unscrew bolt (3)
10.   Unclip wiring harness (2) from high-pressure line (1)
Object Number: 10680954  Size: DEFAULT


11.   Detach high-pressure line (1) from gearshift module
•   Unscrew union nut (2)
Object Number: 10680955  Size: DEFAULT


12.   Remove shift (3) or selector position (1) sensor
Note:   Note installation position.
•   Release wiring harness plug (4) or (5) and disconnect
•   Unscrew 2x bolt (2)
Object Number: 10680956  Size: DEFAULT


13.   Pull shift/selection position sensor drive (1) out of gearshift module
Object Number: 10680957  Size: DEFAULT


  Install

14.   Install shift/selection position sensor drive
•   Lightly grease drive control arm
•   Set drive in correct installation position (1)
•   Insert drive in gearshift module and press in to the stop
Note:   The mark on the gearshift module and drive must align (2).

After pressing the drive into the gearshift module, ensure proper seating by turning the drive.

Do not allow the drive pin for the sensor to become twisted.
Object Number: 10680958  Size: DEFAULT


15.   Attach shift/selector position sensor
•   Position sensor on drive and tension spring in sensor by turning clockwise (arrow)
•   Tighten 2x bolts 3.6 Nm
Object Number: 10680959  Size: DEFAULT


16.   Fasten shift (3) or selector position (1) sensor
•   Tighten 2x bolts (2) 3.6 Nm
•   Connect and lock wiring harness plug (4) or (5)
Object Number: 10680956  Size: DEFAULT


17.   Detach high-pressure line (1) from gearshift module
•   Tighten union nut (2) 14 Nm
Object Number: 10680955  Size: DEFAULT


18.   Attach high-pressure line clamp at gearshift module bracket
•   Tighten bolt (3)
19.   Clip wiring harness (2) to high-pressure line (1)
Object Number: 10680954  Size: DEFAULT


Important:   The electronic control unit may only be removed and reinstalled once. If the electronic control unit is removed again, it must be replaced.
20.   Install electronic control unit LUREF_1.gif
21.   Connect high-pressure line to clutch module
•   Tighten union nut (1) 14 Nm
Object Number: 10680953  Size: DEFAULT


22.   Fasten bracket of MTA system high-pressure line (1)
•   Tighten bolt (2)
Object Number: 10677760  Size: DEFAULT


23.   Fit the charge-air hose from intercooler to connection port on throttle valve housing
•   Tighten 2x clamp 3.5 Nm
Object Number: 8125666  Size: DEFAULT


24.   Fill CS Speed hydraulic fluid LUREF_1.gif
Note:   With the system depressurised, fill the reservoir to just under the lower line of the filler pipe.
25.   Install battery support and battery LUREF_1.gif
26.   Necessary Start-Up Routines for Easytronic LUREF_1.gif
27.   Program volatile memories

Replace electronic control unit (M20 MTA) > < Replace clutch position sensor (M20 MTA)