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Oil Circulating > < Replace left engine damping block

Astra H

Replace (right) engine damping block adapter

  Remove

1.   Open bonnet
2.   Remove air cleaner housing
3.   Raise vehicle by its full height
4.   Detach the lower engine cover and right engine splash guard
5.   Fit and adjust KM-6397
•   Fit KM-6397
– Insert upper bracket (2) with support plate below lower oil pan
– Attach lower bracket (3)
– Tighten 2x bolts (1)
•   Adjust KM-6397
– Screw in 2x adjusting bolts (4)
Note:   Support plate (5) must lie flat against oil pan
Object Number: 7360962 Size: DEFAULT


Object Number: 7361595 Size: DEFAULT

6.   Fit KM-6001-A
Note:   Attaching KM-6001-A guarantees perfect alignment of the drive unit with the front axle body
•   Detach front right bracket (1)
•   Insert KM-6001-A
•   Attach front right bracket
•   Insert journals (4) and (5) in guide holes in front axle body
•   Tighten 2x guide rails
– Tighten 3x bolted connections
•   Adjust support bearings (2) and (3)
Note:   The guide journals must be seated free from play in the support bearings

7.   Remove ribbed V-belt
8.   Remove torsional vibration damper (1)
•   Unscrew 4x bolts
Note:   Counterhold toothed belt drive gear at bolt (2)
Object Number: 7360963 Size: DEFAULT


9.   Remove upper ribbed V-belt guide roller (1)
•   Unscrew bolt
10.   Lower vehicle by its full height
11.   Remove right engine damping block (1)
•   Detach from right engine damping block adapter
– Unscrew 3x bolts (2)
•   Detach from side member
– Unscrew 3x bolts (3)
Object Number: 7360965 Size: DEFAULT


12.   Remove toothed belt cover
•   Unscrew 6x bolt (arrows)
•   4x unclip camshaft sensor wiring harness
Object Number: 2408169 Size: DEFAULT


13.   Remove engine damping block adapter (1)
•   Unscrew 5x bolts
Note:   Note different bolt lengths
Object Number: 7360966 Size: DEFAULT


  Install

14.   Install engine damping block adapter
Note:   Note differing bolt lengths.
•   Tighten 3x bolt (M10) 50 Nm
•   Tighten 2x bolt (M8) 25 Nm
15.   Install toothed belt cover
•   Tighten 4x bolt (M6) 9 Nm
•   Tighten 2x bolt (M8) 25 Nm
•   4x clip in camshaft sensor wiring harness
16.   Install right engine damping block
•   Attach engine damping block to adapter
– Tighten 3x bolt 55 Nm
•   to side member
– Tighten 3x bolt 35 Nm
17.   Raise vehicle by its full height
18.   Remove KM-6001-A
19.   Remove KM-6397
20.   Install upper ribbed V-belt guide roller
•   Tighten bolt 50 Nm
21.   Install torsional vibration damper
Note:   Observe correct fitting position
•   Tighten 4x bolt 25 Nm
Note:   Counterhold toothed belt drive gear at bolt
22.   Install ribbed V-belt
23.   Attach the lower engine cover and right engine splash guard
24.   Lower vehicle by its full height
25.   Install air cleaner housing LUREF_1.gif
26.   Close bonnet

Oil Circulating > < Replace left engine damping block