|
Remove and install synchro body assembly (F13/F13
MTA)
Note: Transmission
remains installed.
Overview of Synchronisation
 Remove
|
| 1. |
Remove gearbox cover (1)
Note: For F13
transmission.
Remove gearshift module (2)
Note: For F13 MTA
transmission.
|
| 2. |
Remove reversing lamps switch (3).
| • |
Disconnect wiring harness plug, reversing lamp switch
|
| • |
Unscrew reversing lamp switch
|
|
|
|
| 3. |
Attach KM-6001-B to front axle
body
| • |
Release 2x bolt (arrows) for adjustment rails on KM-6001-B (1)
|
| • |
Insert KM-6001-B as shown
Note: 2x journals (2)
and (5) must sit flush in the guide holes of the front axle
body.
|
| • |
Tighten 2x bolt for adjustment rails
|
| • |
Twist up front support bearing (4)
| – |
as far as the stop on the guide pin of the front engine damping
block
Note: The guide pins
must sit in the support bearings with no play.
|
|
| • |
Twist up rear support bearing (3)
| – |
as far as the stop on the guide pin of the rear engine damping
block bracket
Note: The guide pins
must sit in the support bearings with no play.
|
|
|
|
| 4. |
Remove front axle body
|
Important: Do not damage wiring
harnesses and attaching parts
|
| 5. |
Lower engine and transmission on the left hand side
|
|
| 6. |
Remove end shield (1) cover 
|
|
| 8. |
Remove main shaft
Note: If the gear
wheels are damaged, the entire gear cluster must be replaced.
|
|
| 9. |
Dismantle main shaft
| • |
Check affected synchro body assembly and replace if
necessary
Note:
Removing/installing the synchro body assembly, 5th gear, is
included in the operation "End Shield, Dismantle and Assemble
(F13)"
| 1. |
3rd/4th gear synchro body assembly |
| 2. |
1st/2nd gear synchro body assembly |
|
|
|
Install
|
Important: If a synchro body
assembly has been completely dismantled then the following method
of procedure must be observed for assembly.
|
| 10. |
Assemble synchro body
| • |
Attach synchroniser spring (4)
Note: The free end
lifts off the synchro body (arrow).
If this is not the case, turn synchroniser spring 180° and
reinstall.
Offset end of synchroniser engages in a slide block.
|
| • |
Insert synchro body (3) into shifter collar (2).
|
| • |
Insert sliding blocks (1) and (5) with the open end towards the
synchro body.
|
|
|
|
| 13. |
Install end shield (2)
|
| 14. |
Attach end shield cover (1)
|
|
Important: Do not damage wiring
harnesses and attaching parts
|
| 15. |
Raise engine and transmission on the left hand side
|
| 16. |
Install front axle body
|
| 17. |
Detach KM-6001-B from front axle
body
|
|
| 18. |
Install gearbox cover (1)
Note: For F13
transmission.
Install gearshift module (2)
Note: For F13 MTA
transmission.
|
| 19. |
Fit reversing lamp switch (3)
| • |
Tighten reversing lamp switch
|
| • |
Connect wiring harness plug for reversing lamp switch
|
|
|
| 20. |
Correct transmission fluid level
|
|
