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Oil Pump, Remove and Install
 Remove
| 1. |
Remove upper part of oil pan 
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| 2. |
Remove rear toothed belt cover
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| 3. |
Disconnect wiring harness plug from oil pressure switch
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| 4. |
Remove oil filter with KM-726-A
(1)
Note: Place collecting
basin underneath.
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| 5. |
Detach banjo bolt for heat exchanger oil lines (1) from
temperature regulator housing (heat exchanger)
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| 6. |
Detach threaded connection for oil filter (2) with KM-943 from temperature regulator housing (heat
exchanger)
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| 7. |
Detach temperature regulator housing (heat exchanger) from oil
pump using Allen key
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| 8. |
Remove friction washer
Note: Heat with hot air
blower if necessary
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| 9. |
Detach oil pump (1) from cylinder block
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| 10. |
Edge seal ring out of oil pump
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| 11. |
Clean sealing surfaces and remove gasket remnants.
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Install
| 12. |
Attach oil pump to cylinder block with new gasket 8 Nm
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| 13. |
Insert new seal ring in oil pump with KM-693-A
Note: Use bolt and
washer from toothed belt drive gear
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| 14. |
Install friction washer
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| 15. |
Attach temperature regulator housing (heat exchanger) to oil
pump with new seal ring (1) 23 Nm
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Important: Tighten temperature
regulator housing (heat exchanger) and oil lines evenly –
ensure that oil lines are not installed under tension.
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| 16. |
Attach heat exchanger oil lines to temperature regulator
housing (heat exchanger) with new seal rings 30 Nm
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| 17. |
Attach oil filter to oil pump 15
Nm
Note: Coat seal ring of
new oil filter with thin layer of engine oil
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| 18. |
Connect wiring harness plug to oil pressure switch.
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| 19. |
Install rear toothed belt cover
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| 20. |
Install upper part of oil pan
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