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Multi-clutch Assembly C1, Dismantle and Assemble
(AF17)
 Remove
| 1. |
Remove multi-plate clutch assembly C1 
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| 2. |
Detach friction washer (1)
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| 3. |
Detach 3x slotted seal ring (2)
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| 4. |
Remove return spring assembly
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Remove liner plates (5) and steel plates (6)
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Detach retaining ring, multi-plate clutch C1 (3)
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Attach KM-J-23078-A (7) to
multi-plate clutch C1
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| • |
Remove retaining ring with KM-396
(8)
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Clamp in nut of KM-J-23078-A for
clamping in the vice
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| – |
Turn housing for multi-plate clutch C1 with KM-J-23078-A
Note: until retaining
ring is freed.
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| • |
Relieve stress on KM-J-23078-A and
detach
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| 5. |
Relieve stress on KM-J-23078-A and
detach
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| 6. |
Remove piston, multi-plate clutch C2 (2)
Important: When inserting in rear
cover, ensure that the slotted seal rings (x 4) do not get
damaged.
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| • |
Insert housing with piston for multi-plate clutch C1 (1) in
rear cover.
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| • |
Blow in air at low pressure
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| 7. |
Replace 2x piston seal ring (3) and (4)
Note: Coat with
transmission fluid before installation.
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| 8. |
Check lock ball, piston of multi-plate clutch C2 (5)
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Check whether lock ball can move by shaking the piston
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| 9. |
Check return spring assembly for damage
Note: If necessary
replace return spring assembly
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Install
| 10. |
Attach 2x seal ring to piston of multi-plate clutch C1
Note: Use new seal
rings.
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Important: Place new liner plates
in transmission fluid for at least 2 hours before installation.
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| 11. |
Check sliding surfaces of the steel and liner plates for damage
and wear
Note: Replace damaged
components.
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Important: Do not damage seal
rings during assembly
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| 12. |
Install piston C1 (2) in housing for multi-plate clutch C1
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Attach 2x seal ring to piston of multi-plate clutch C1
Note: Use new seal
rings.
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| • |
Place return spring assembly (1) on piston C1
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Attach new retaining ring
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| • |
Attach KM-J-23078-A (4)
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Compress return springs
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| • |
Detach retaining ring with KM-396
(3)
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| • |
Relieve stress on KM-J-23078-A and
detach
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| 13. |
Install plates (6) and (7)
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Place steel plate (7) and liner plate (6) respectively
alternately on piston C2
Note: Number of steel
and liner plates .
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| • |
Install new retaining ring (8)
Note: Ensure it is
seated correctly
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| 14. |
Check function of piston, multi-plate clutch C1
Important: Do not damage seal
rings.
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| • |
Insert multi-plate clutch assembly C1 in rear cover.
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| • |
Blow compressed air into bore in fluid pump (arrow)
Note: Piston of
multi-plate clutch C1 must move.
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| 15. |
Attach 3x slotted seal ring (2)
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Fit with assembly grease
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| 16. |
Attach friction washer (1)
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Fit with assembly grease
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| 17. |
Install multi-plate clutch assembly C1
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