vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace sash window (rear door) > < Replace sash window guide (guide rail) (front door) - L35 / L48 / L70 / L69

Replace sash window guide (front door) - L35 / L48 / L70 / L69

  Remove

1.   Detach front door inner panelling LUREF_1.gif
Object Number: 3446455  Size: DEFAULT

2.   Detach water vapour barrier
•   Release 2x loom of cables clips with the special tool KM-596-A (2)
•   Detach 2x front door retainer base inner panelling (1)

3.   Lower sash window
4.   Detach inner channel strip
•   Pull channel strip carefully from behind beginning at the top
Object Number: 3446454  Size: DEFAULT


5.   Detach outer channel strip
•   Remove channel strip carefully from behind beginning from the top and take out from the rear-view mirror backwards
Object Number: 3446463  Size: DEFAULT


6.   Bore out rear guide rail
•   Drill off 2x rivets
7.   Detach guide rail
Object Number: 3446459  Size: DEFAULT


8.   Dispose of remains of rivets
Object Number: 3446456  Size: DEFAULT

9.   Detach front door sash window
•   Unscrew 2x bolts (2)
10.   Remove sash window
Note:   Move the window to the lowest position and remove from the guide (3)

11.   Remove sash window guide
Object Number: 3446653  Size: DEFAULT


  Install

12.   Install sash window guide
Note:   Ensure that the sash window guide is correctly seated.
13.   Positioning front door sash window
•   Position in guide rail
14.   Fasten front door sash window
•   Tighten 2x bolts
15.   Install rear front door guide rail
•   Attach 2x rivet
Note:   Observe installation direction
Position in lower guide rail
16.   Attach outer shaft strip
17.   Attach inner shaft strip
18.   Attach water vapour barrier
Note:   Damaged water vapour barrier must be replaced
•   Apply adhesive tape to door frame according to the shaded areas shown.
•   Cut foil to size
Note:   Use removed foil and door contours as a template
•   Provide cut-outs for inside handle with bearing supports and, if available, manual window actuation
•   Affix water vapour barrier without creases
•   Attach 2x loom of cables
•   Attach 2x front door retainer base inner panelling
19.   Attach front door inner panelling LUREF_1.gif
20.   Close sash window

Replace sash window (rear door) > < Replace sash window guide (guide rail) (front door) - L35 / L48 / L70 / L69