|
Replace toothed belt drivewheel
 Remove
| 2. |
Remove 2x bolts (1) and remove top front toothed belt cover
from rear toothed belt cover
|
|
|
| 3. |
Remove lower engine splash guard
|
| 4. |
Tension ribbed V-belt tensioner (clockwise)
| • |
Lock using suitable drift
|
|
| 5. |
Remove 2x bolt (1) and remove ribbed V-belt tensioner
| • |
Remove from compressor support
|
|
|
|
| 6. |
Remove torsional vibration damper
| • |
Counterhold at toothed belt drive gear fastening bolt
|
|
| 7. |
Remove 4 bolts (1)
| • |
Detach lower section of toothed belt cover from rear toothed
belt cover
|
|
|
|
| 8. |
Move crankshaft to "Cylinder no.1 ignition TDC" in direction of
engine rotation (mark 3)
Important: Turn crankshaft slowly
and smoothly
|
| • |
Rotate at toothed belt drive gear fastening bolt
Note: Notches on
camshaft sprockets must align with marks (1) on cylinder head
cover
|
|
| 9. |
Lock camshafts with KM-853 (2)
|
| 10. |
Undo toothed belt tension roller fastening bolt
|
| 11. |
Rotate eccentric adjuster in direction of arrow (clockwise)
until pointer (4) is just before left stop
|
| 12. |
Mark toothed belt direction of rotation
|
|
|
| 14. |
Detach toothed belt drive gear from crankshaft
|
Install
| 15. |
Attach toothed belt drive gear to crankshaft
|
| 16. |
Check toothed belt for wear and replace if necessary.
|
| 17. |
Pay attention to toothed belt direction of movement. Fit
toothed belt
Note: Ensure that
tension side (I) is taut
Note: Observe timing
marks!
|
| 18. |
Adjust toothed belt tension 
|
|
|
| 19. |
Attach lower section of toothed belt cover to rear toothed belt
cover 6 Nm
|
| 20. |
Attach torsional vibration damper to toothed belt drive gear
20 Nm
| • |
Counterhold at toothed belt drive gear fastening bolt
|
|
| 21. |
Attach ribbed V-belt tensioner to compressor support 25 Nm
|
| 22. |
Tension ribbed V-belt tensioner (clockwise) and remove fixing
rod.
|
| 23. |
Install lower engine splash guard
|
| 24. |
Attach top front toothed belt cover to rear toothed belt cover
6Nm
|
| 25. |
Install ribbed V-belt
|
|
