vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace transmission housing (F13/F13 MTA) > < Transmission, Remove and Install (Z16XEP, Z16XE1, Z16XER, A16XER/F17+ MTA)

Remove and install bearing for main and drive shaft in transmission housing (F13/F13 MTA)

Note:   Transmission remains installed.

  Remove

Object Number: 8326816  Size: DEFAULT

1.   Remove gearbox cover (1)
Note:   For F13 transmission.
Remove gearshift module (2)
Note:   For F13 MTA transmission.
2.   Remove reversing lamps switch (3).
•   Disconnect wiring harness plug, reversing lamp switch
•   Unscrew reversing lamp switch

Object Number: 2414110  Size: DEFAULT

3.   Attach KM-6001-B to front axle body
•   Release 2x bolt (arrows) for adjustment rails on KM-6001-B (1)
•   Insert KM-6001-B as shown
Note:   2x journals (2) and (5) must sit flush in the guide holes of the front axle body.
•   Tighten 2x bolt for adjustment rails
•   Twist up front support bearing (4)
as far as the stop on the guide pin of the front engine damping block
Note:   The guide pins must sit in the support bearings with no play.
•   Twist up rear support bearing (3)
as far as the stop on the guide pin of the rear engine damping block bracket
Note:   The guide pins must sit in the support bearings with no play.

4.   Remove front axle body
Important:   Do not damage wiring harnesses and attaching parts
5.   Lower engine and transmission on the left hand side
•   lower with MKM-883-1-A
Object Number: 3446875  Size: DEFAULT

6.   Remove end shield (1) cover LUREF_1.gif
7.   Remove end shield (2)

8.   Remove differential
Object Number: 2414094  Size: DEFAULT

9.   Remove needle bearing, drive shaft (3) from transmission housing
•   Remove needle bearing with KM-556-A (1) and MKM-599 (2)
10.   Remove roller bearing, main shaft (4), from transmission housing
•   Remove roller bearing with KM-556-A (6) and KM-556-2 (5)

  Install

Object Number: 2414095  Size: DEFAULT

11.   Install roller bearing, main shaft (3) in transmission housing
•   Install roller bearing flush with KM-454-3 (5) and KM-454-4 (4)
Important:   Needle bearing side with writing points to transmission.
12.   Install needle bearing, drive shaft (2) in transmission housing
•   Install needle bearing flush with KM-454-2 (6) and KM-454-4 (1)

13.   Install differential
Object Number: 3446875  Size: DEFAULT

14.   Install end shield (2)
15.   Attach end shield cover (1) LUREF_1.gif

Important:   Do not damage wiring harnesses and attaching parts
16.   Raise engine and transmission on the left hand side
•   Raise with MKM-883-1-A
17.   Install front axle body
18.   Detach KM-6001-B from front axle body
Object Number: 8326816  Size: DEFAULT

19.   Install gearbox cover (1)
Note:   For F13 transmission.
Install gearshift module (2)
Note:   For F13 MTA transmission.
20.   Fit reversing lamp switch (3)
•   Tighten reversing lamp switch
•   Connect wiring harness plug for reversing lamp switch

21.   Correct transmission fluid level
•   F13
•   F13 MTA

Replace transmission housing (F13/F13 MTA) > < Transmission, Remove and Install (Z16XEP, Z16XE1, Z16XER, A16XER/F17+ MTA)