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Brake Calliper of Front Wheel Brake
 Remove
| 2. |
Press piston out of brake calliper
| • |
Clamp brake calliper in vice
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| • |
Insert hardwood block in brake calliper shaft
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| • |
Carefully press out piston with compressed air
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| 3. |
Lever protective cap out of brake calliper housing carefully
with plastic wedge
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| 4. |
Lever seal ring (1) carefully out of the groove in the brake
calliper housing with plastic wedge
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| 5. |
Press sliding sleeve (2) out of housing
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| 6. |
Clean piston and bore
Note: Only with brake
fluid or alcohol, never use other fluids.
|
| 7. |
Replace seal ring and protective cap
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| 8. |
Check piston and bores for wear
Note: If piston is
defective or seized with rust: replace entire brake calliper
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Install
| 9. |
Install piston in brake calliper
| • |
Coat bore, piston and seal ring with brake cylinder paste
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| • |
Press in new sliding sleeve
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| • |
Insert new seal ring (1)
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| • |
Insert protective cap in brake calliper
Note: Lip (3) of the
protective cap must sit in the groove (2) on the brake calliper
|
| • |
Push piston in carefully
Note: Until the inner
lip of the protective cap has engaged in the groove on the
piston.
Ensure that the piston is not askew.
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| 10. |
Install brake calliper
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