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Cup Tappets > < Exhaust manifold with turbocharger, remove and install (with manual transmission)

Exhaust manifold with turbocharger, remove and install (with automatic transmission)

  Remove

1.   Open bonnet
2.   Disconnect battery
•   Detach ground connection from ground terminal
Slacken nut
3.   Remove engine cover
4.   Remove air cleaner housing
5.   Detach coolant compensation tank cover
6.   Remove front panelling
7.   Secure radiator at upper radiator brackets (1)
•   Insert 2x suitable tools
Object Number: 3446257  Size: DEFAULT


8.   Raise vehicle by half its height
9.   Detach the lower engine cover and right engine splash guard
10.   Remove lower radiator bracket (1)
Note:   Note: brackets are not the same
•   Unscrew 4x bolts
Object Number: 2415997  Size: DEFAULT


Important:   Take care not to damage attaching parts
11.   Pull cooling module forwards in direction of arrow
•   Secure with suitable tool (1)
12.   Detach bracket for oil coolant lines (3) from engine damping block (front)
•   Unscrew bolt (2)
Object Number: 9007529  Size: DEFAULT


13.   Remove exhaust manifold with turbocharger LUREF_1.gif

  Install

14.   Install exhaust manifold with turbocharger LUREF_1.gif
15.   Attach bracket for oil coolant lines to engine damping block (front)
•   Tighten bolt
16.   Install lower radiator bracket
Note:   Note: brackets are not the same
•   Screw in 4x bolts 15 Nm
17.   Attach the lower engine cover and right engine splash guard
18.   Lower vehicle by half its height
19.   Remove 2x retainers from upper radiator bracket
20.   Fit front panelling
21.   Install air cleaner housing LUREF_1.gif
22.   Attach engine cover
23.   Fill with coolant and bleed LUREF_1.gif
24.   Connect battery
•   Attach ground connection to ground terminal
Tighten nut
25.   Program volatile memories
26.   Close bonnet

Cup Tappets > < Exhaust manifold with turbocharger, remove and install (with manual transmission)