vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Accumulator, Remove and Install > < High Pressure Fuel Lines, High Pressure Pump to Pressure Chamber, Replace

Replace oil leak line

Important:   When working on the fuel system it is essential to pay attention to cleanliness as even the smallest dirt particles can lead to faults in engine operation or in the fuel system. Open fuel connections must be sealed with appropriate plugs from the Opel Parts Catalogue (catalogue number: 45 06 154 / part number: 9201697). Sealing plugs are only intended to be used once.

  Remove

1.   Open bonnet
2.   Disconnect battery
•   Detach earth connection from earth terminal
Slacken nut
3.   Remove engine cover (1)
•   Pull off engine cover
Note:   Re-attach any retaining rubbers (2) to the engine cover which may have become detached
Object Number: 7360946  Size: DEFAULT


4.   Detach leak oil line (1)
•   Release 4x retaining clamp (arrows)
•   Detach oil leak line from damping case for fuel return
Object Number: 2408582  Size: DEFAULT


  Install

5.   Attach new oil leak line
•   Connect oil leak line to damping case for fuel return
•   Clip 4x oil leak line into injector
6.   Install engine cover
•   Clip in 4x
7.   Connect battery
•   Attach ground connection to ground terminal
Tighten nut
8.   Program volatile memories
9.   Close bonnet

Accumulator, Remove and Install > < High Pressure Fuel Lines, High Pressure Pump to Pressure Chamber, Replace