vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Left and right torsion struts, remove and install (model L 67) > < Battery Carrier, Remove and Install

Steering Crossmember, Remove and Install

  Remove

Important:   Disconnect battery and wait 1 minute for the capacitor to discharge.
1.   Disconnect the battery
2.   Detach front doors
3.   Detach instrument panel padding LUREF_1.gif
4.   Remove passenger airbag
5.   Detach steering column support tube LUREF_1.gif
6.   Disconnect fan motor series resistor wiring harness plug (3)
7.   Detach clutch pedal bearing support from steering crossmember
•   Unscrew 2x bolt (2)
8.   Detach brake pedal bearing support from steering crossmember
•   Unscrew 2x bolt (1)
9.   Detach wiring harness from steering crossmember
•   Detach 3x earth cable
•   Unscrew 3x nut
•   Unclip wiring harness
10.   Disengage and disconnect brake pedal and accelerator pedal wiring harness plugs
•   Detach clip
11.   Detach steering crossmember centre bracket
•   Unscrew bolt (4)
Object Number: 3446862  Size: DEFAULT


Important:   Avoid damaging the interior
12.   Detach steering crossmember
Note:   This requires a second fitter.
•   Unscrew 4x bolt (arrows)
Object Number: 3446857  Size: DEFAULT


  Install

Important:   Avoid damaging the interior
13.   Attach steering crossmember
Note:   This requires a second fitter.
•   Tighten 4x bolt 20 Nm
Note:   Use screw locking compound when inserting bolts.
14.   Attach steering crossmember centre bracket
•   Tighten bolt 13 Nm
Note:   Use screw locking compound when inserting bolts
15.   Connect brake pedal and accelerator pedal wiring harness plugs
•   Attach clip
16.   Attach wiring harness to steering crossmember
•   Clip in wiring harness
•   Attach 3x earth cable
•   Tighten 3x nut
17.   Install brake pedal bearing support on steering crossmember
•   Tighten 2x bolt 20 Nm
Note:   Use screw locking compound when inserting bolts
18.   Install clutch pedal bearing support on steering crossmember
•   Tighten 2x bolt 20 Nm
Note:   Use screw locking compound when inserting bolts
19.   Connect fan motor series resistor wiring harness plug
20.   Attach steering column support tube LUREF_1.gif
21.   Attach passenger airbag
22.   Attach instrument panel padding LUREF_1.gif
23.   Attach front doors
24.   Connect the battery
25.   Program volatile memory

Left and right torsion struts, remove and install (model L 67) > < Battery Carrier, Remove and Install