vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Fluid Pump, Dismantle and Assemble (AF22) > < Main Housing, Replace (AF22)

Valve Body, Remove and Install (Transmission Removed) (AF22)

  Remove

Important:   Secure converter so it does not fall out
1.   Remove transmission
2.   Attach transmission to KM-694-A (2)
•   Attach assembly to KM-113-2 (1)
3.   Remove oil drain bolt (3)
•   Drain transmission fluid and collect for damage diagnosis LUREF_1.gif
4.   Remove converter
Object Number: 2416850  Size: DEFAULT


5.   Detach valve body cover from transmission
•   Unscrew 8x bolt (arrows)
Note:   Fluid escapes – place pan underneath.
Object Number: 2391946  Size: DEFAULT


Object Number: 2417508  Size: DEFAULT

6.   Disconnect wiring harness plug from solenoid valve
•   Disconnect wiring harness plug from 1-2/3-4 shift (1)
•   Disconnect wiring harness plug from 2-3 shift (2)
•   Disconnect wiring harness plug from pressure regulator (3)
•   Disconnect wiring harness plug from solenoid valve, converter clutch (4)
•   Disconnect wiring harness plug from solenoid valve, shift to/from neutral (5)
•   Pull wiring harness out of retaining clamp and expose
7.   Detach valve body
•   Unscrew 2x bolt (6)
•   Carefully remove intake cover (7)
•   Unscrew 7x bolt (arrows)
Note:   Note differing bolt lengths
•   Carefully pull back valve body and unhook connecting rod from toothed section
•   Remove valve body.
8.   Remove seal rings (8)

  Install

9.   Insert new seal rings with assembly grease into transmission housing
10.   Insert valve body into transmission housing
•   Hook connecting rod (2) into toothed section (1)
11.   Insert 7x bolt (arrows)
12.   Attach valve body to transmission
•   Tighten 7x bolt 7 Nm
Note:   Note differing bolt lengths.
13.   Place intake cover (4) with new seal on valve body
•   Insert 2x bolt (3)
•   Tighten 2x bolt 7 Nm
14.   Insert wiring harness in retaining clamps
•   Place wiring harness plug on solenoid valves and pressure regulator
15.   Clean sealing surfaces on valve body cover and transmission
Object Number: 2417560  Size: DEFAULT


16.   Recut thread for bolts (arrows) in transmission housing
•   Clean bolt threads (arrows) and coat with locking compound
Note:   Note differing bolt lengths
17.   Coat valve body cover with sealing compound and attach to transmission 25 Nm
Object Number: 2416941  Size: DEFAULT


Important:   Secure converter so it does not fall out
18.   Install converter
19.   Attach oil drain bolt (3) to transmission with seal ring
Note:   Use new seal ring.
•   Tighten oil drain bolt 40 Nm
20.   Detach transmission assembly with KM-694-A (2) from KM-113-2 (1)
21.   Detach transmission from KM-694-A
22.   Install transmission
23.   Check and correct transmission fluid level LUREF_1.gif
Object Number: 2416850  Size: DEFAULT


Fluid Pump, Dismantle and Assemble (AF22) > < Main Housing, Replace (AF22)