vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Replace sill panelling complete (models L35, L48, L69) > < B-Pillar, Complete, Replace (Models L 35, L 48, L 69)

Sill Panelling, Replace (Model L 08)

  Remove

1.   Detach attaching parts
Object Number: 8125870  Size: DEFAULT

2.   Detach and drill away sill panelling

  Install

Object Number: 8125871  Size: DEFAULT

3.   Cut new parts to size within the A-pillar and side panel supplied

4.   Prepare new parts
•   Make 6x slot ( 6x18 mm ) respectively in the underside of the component
Note:   Ensure correct connection to flange of inner sill!
5.   Adjust both parts of sill panelling
6.   Remove sill panelling


7.   Apply adhesive from corrosion protection adhesive system 93 160 535/15 05 000 to sill panelling
Note:   Leave 40 mm around the MIG brazed seams free of adhesive.
Note:   Observe body repair with structural adhesive.
8.   Adjust sill panelling to fit
9.   Weld in sill panelling and MIG-braze
Note:   Note specification for welded and riveted joints.



10.   Weld in lower sill panelling and MIG-braze
•   12x slot ( 6x18 mm )
Note:   Note specification for welded and riveted joints.

11.   Grind MIG brazed seams
12.   Seal body, weld and brazing seams
Note:   Observe corrosion protection measures for seam seals.
13.   Apply underseal.
Note:   Observe protective wax corrosion protection measures.
14.   Seal cavity
Note:   Observe corrosion protection measures for PVC protection.
15.   Fit attaching parts

Replace sill panelling complete (models L35, L48, L69) > < B-Pillar, Complete, Replace (Models L 35, L 48, L 69)