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Vauxhall Workshop Service and Repair Manuals

C-004 Fuel Pump Relay Circuit > < C-002 Control Unit Hard- and Software 1

C-003 - Control Unit Main Relay Circuit

Test

Work Order Description

Nominal Value

T001

Check: Interruption of Voltage Supply Circuit

  • Ignition OFF
  • Remove electrical component from socket:
    K2_X125 Relay - Engine Control Unit
  • Measure voltage between the following terminals:
    K2_X125 Relay - Engine Control Unit
    Socket Terminal 30, 86
    &
    Ground

greater than 11 V

Voltage Measurement Current Value: V
Yes: No:
T002

Check: Short to Voltage of Signal Circuit

  • Measure voltage between the following terminals:
    K2_X125 Relay - Engine Control Unit
    Socket Terminal 85
    &
    Ground

less than 0.3 V

Voltage Measurement Current Value: V
Yes: No:
T003

Check: Short to Ground of Signal Circuit

  • Measure voltage between the following terminals:
    K2_X125 Relay - Engine Control Unit
    Socket Terminal 86
    &
    K2_X125 Relay - Engine Control Unit
    Socket Terminal 85

less than 0.3 V

Voltage Measurement Current Value: V
Yes: No:
T004

Check: Interruption of Signal Circuit

  • Disconnect wiring harness connector from:
    A84 Control Unit - Engine
  • Measure resistance between the following terminals:
    K2_X125 Relay - Engine Control Unit
    Socket Terminal 85
    &
    A84 Control Unit - Engine
    Wiring harness connector (wiring harness side) terminal 80 (XC20)

less than 5 Ohm

Resistance Measurement Current Value: Ohm
Yes: No:
T005

Check: Short to Voltage of Voltage Supply Circuit

  • Remove fused jumper wire
  • Measure voltage between the following terminals:
    A84 Control Unit - Engine
    Wiring harness connector (wiring harness side) terminal 4, 5, 6 (XC20)
    &
    Ground

less than 0.3 V

Voltage Measurement Current Value: V
Yes: No:
T006

Check: Interruption of Voltage Supply Circuit

  • Connect fused jumper wire to:
    K2_X125 Relay - Engine Control Unit
    Socket Terminal 30
    &
    Socket Terminal 87
  • Measure voltage between the following terminals:
    A84 Control Unit - Engine
    Wiring harness connector (wiring harness side) terminal 4, 5, 6 (XC20)
    &
    Ground

greater than 11 V

Voltage Measurement Current Value: V
Yes: No:
T007

Check: Component

  • Disconnect wiring harness connector from:
    A84 Control Unit - Engine
  • Measure voltage between the following terminals:
    K2_X125 Relay - Engine Control Unit
    Socket Terminal 86
    &
    K2_X125 Relay - Engine Control Unit
    Socket Terminal 85

less than 0.3 V

Voltage Measurement Current Value: V
Yes: No:
T008

Check: Short to Voltage of Signal Circuit

  • Disconnect wiring harness connector from:
    A84 Control Unit - Engine
  • Measure voltage between the following terminals:
    K2_X125 Relay - Engine Control Unit
    Socket Terminal 85
    &
    Ground

less than 0.3 V

Voltage Measurement Current Value: V
Yes: No:


Result

Cause Of Fault

E001 Result: Defective Component
  • Defective component:
    K2_X125 Relay - Engine Control Unit
E002 Result: Interruption
  • Circuit interruption between:
    A84 Control Unit - Engine
    Wiring harness connector (wiring harness side) terminal 4, 5, 6, (XC20)
    &
    X125 Underhood Electronic Module
    Wiring harness connector (wiring harness side) terminal 28 (XE3)

or

  • Defective component:
    X125 Underhood Electronic Module

Important:

Reset the concerned control unit with the diagnostic tester before replacing it. In order to do that, call up the "RESET" function from the PROGRAMMING menu of the current system on the diagnostic tester.

E003 Result: Short to Voltage
  • Short circuit to voltage between:
    A84 Control Unit - Engine
    Wiring harness connector (wiring harness side) terminal 4, 5, 6 (XC20)

&

X125 Underhood Electronic Module
Wiring harness connector (wiring harness side) terminal 28 (XE3)

or

Defective component:
X125 Underhood Electronic Module

Important:

Reset the concerned control unit with the diagnostic tester before replacing it. In order to do that, call up the "RESET" function from the PROGRAMMING menu of the current system on the diagnostic tester.

E004 Result: Interruption
  • Circuit interruption between:
    X125 Underhood Electronic Module
    Wiring harness connector (wiring harness side) terminal 16 (XE3)
    &
    A84 Control Unit - Engine
    Wiring harness connector (wiring harness side) terminal 80 (XC20)

or

  • Defective component:
    X125 Underhood Electronic Module

Important:

Reset the concerned control unit with the diagnostic tester before replacing it. In order to do that, call up the "RESET" function from the PROGRAMMING menu of the current system on the diagnostic tester.

E005 Result: Defective Component
  • Defective component:
    A84 Control Unit - Engine

Important:

Reset the concerned control unit with the diagnostic tester before replacing it. In order to do that, call up the "RESET" function from the PROGRAMMING menu of the current system on the diagnostic tester.

E006 Result: Short to Ground
  • Short circuit to ground between:
    X125 Underhood Electronic Module
    Wiring harness connector (wiring harness side) terminal 16 (XE3)
    &
    A84 Control Unit - Engine
    Wiring harness connector (wiring harness side) terminal 80 (XC20)

or

  • Defective component:
    X125 Underhood Electronic Module

Important:

Reset the concerned control unit with the diagnostic tester before replacing it. In order to do that, call up the "RESET" function from the PROGRAMMING menu of the current system on the diagnostic tester.

E007 Result: Interruption
  • Short circuit to voltage between:
    A84 Control Unit - Engine
    Wiring harness connector (wiring harness side) terminal 80 (XC20)
    &
    X125 Underhood Electronic Module
    Wiring harness connector (wiring harness side) terminal 16 (XE3)

or

  • Defective component:
    X125 Underhood Electronic Module

Important:

Reset the concerned control unit with the diagnostic tester before replacing it. In order to do that, call up the "RESET" function from the PROGRAMMING menu of the current system on the diagnostic tester.

E008 Result: Defective Component
  • Defective component:
    X125 Underhood Electronic Module

Important:

Reset the concerned control unit with the diagnostic tester before replacing it. In order to do that, call up the "RESET" function from the PROGRAMMING menu of the current system on the diagnostic tester.






C-004 Fuel Pump Relay Circuit > < C-002 Control Unit Hard- and Software 1