Replace coolant hose (Cooling System)

Make

Vauxhall

Model

Astra H

Section

Cooling System › Repair Instructions › Replace coolant hose

Engine and Engine AggregatesReplace coolant hose

Replace coolant hose   Remove 1.   Remove engine cover 2.   Disconnect battery 3.   Remove air cleaner housing Warning:   Only open the coolant compensation tank when the engine has cooled down. 4.   Unscrew and remove cover of coolant expansion tank 5.   Raise vehicle by its full height 6.   Detach the lower engine cover and right engine splash guard 7.   Place collecting basin underneath. 8.   Drain coolant •   Open drain bolt on radiator (1) •   Collect coolant •   Open drain bolt 9.   Detach vacuum line (2) from oil dipstick guide tube (1) •   Unclip 2x clips 10.   Detach oil dipstick guide tube from oil pan •   Unscrew bolt (arrow) 11.   Disconnect air intake pipe (1) from turbocharger •   Release clamp 12.   Lower vehicle by its full height 13.   Detach vacuum line •   Unscrew 2x bolts (arrows) •   Detach 2x vacuum hose, vacuum unit to vacuum line Note:   Mark the assignment of the hoses 14.   Detach turbocharger charge air hose from intercooler (1) •   Undo 2 clamps 15.   Detach engine vent hose from camshaft housing cover •   Release clamp (1) 16.   Remove air intake manifold (1) •   Unscrew bolt (2) 17.   Remove dipstick guide tube •   Remove oil dipstick •   Unscrew bolt (3) •   Disconnect boost pressure sensor vacuum line 18.   Remove coolant pipe assembly (1) •   Disconnect wiring harness plug of catalytic converter temperature sensor (2) •   Unscrew 6x bolts •   Detach 4x hose from coolant pipe assembly – Undo 4x clamps   Install 19.   Raise vehicle by its full height 20.   Renew oil dipstick guide tube gasket in oil pan 21.   Lower vehicle by its full height 22.   Install coolant pipe assembly •   Replace seal •   Tighten 6x bolt •   Connect catalytic converter temperature sensor wiring harness plug •   Attach 4x hose to coolant pipe assembly – Attach 4x clamps 23.   Fit turbocharger charge air pipe to intercooler •   Tighten 2x clamp 3.5 Nm 24.   Install dipstick guide tube •   Insert in oil pan •   Attach to coolant pipe – Tighten bolt •   Insert oil dipstick 25.   Install air intake pipe. •   Tighten bolt 9 Nm 26.   Raise vehicle by its full height 27.   Attach air intake pipe to turbocharger Important:   Follow specified installation order •   Put seal on turbocharger port •   Fit air intake manifold pipe – Tighten clamp 3.5 Nm 28.   Attach oil dipstick guide tube to oil pan •   Bolt 9 Nm 29.   Clip 2x vacuum lines to oil dipstick guide tube 30.   Install lower engine cover and right engine splash guard 31.   Lower vehicle by its full height 32.   Attach vacuum line •   Tighten 2x bolt 9 Nm •   Connect 2x vacuum hose, vacuum unit to vacuum line Note:   Note the assignment of the hoses 33.   Attach engine vent hose to camshaft housing cover •   Fasten clamp 34.   Install air cleaner housing 35.   Fill and bleed cooling system 36.   Connect battery •   Attach ground connection to ground terminal – Tighten nut 37.   Install engine cover 38.   Program volatile memories

09 Engine