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Bonnet, Bonnet Functioning Parts, Remove and
Install
 Remove
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Bonnet (2 technicians).
Remove water deflector when replacing the hinge – see
operation "Water Deflector, Remove and Install".
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Install
Bonnet
When replacing bonnet: Screw in radiator grille, bonnet
insulation pad, rubber buffer – adjust height.
 Adjust
Adjustment of bonnet to wing:
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Reference gap
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Position
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Dimension
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Tolerance
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3
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4
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± 1
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All dimensions in mm
Adjustment of front bonnet to front panelling = 5 mm ± 1
mm
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1 =
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Bonnet bolting points
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2 =
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Bonnet hinge bolting points
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The reference gap setting (3) is carried out at the attachment
points (1) and the height adjustment at the attachment points
(2).
Install
Water deflector.
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Bonnet functioning parts
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Locking parts:
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1 -
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Spiral spring
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2 -
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Pliers
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3 -
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Lock hook
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4 -
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Rivet
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Expand ends of rivet with pliers (2).
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Adjust
Closure, Adjust.
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Adjustment dimension (X) = 40-45 mm/1.6-1.8 in., measured from
bonnet sheet metal to washer. Lock disc nut.
Sequence:
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5 -
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Disc nut
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6 -
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Coil spring
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7 -
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Washer
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8 -
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Guide journals
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Torque
Torque of washer nut and guide pins 22 Nm / 16 lbf. ft.
Note: Grease guide
journal.
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