vauxhall Workshop Repair Guides

Vauxhall Workshop Manuals

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Recommended Torque Values

 

Nm

Cover to cylinder head cover

8

Starter to cylinder block

45

Drive disc to crankshaft

55 + 30° + 15° 1)

Axle shaft balancing weight to axle shaft

10

Exhaust manifold to turbocharger

30

Exhaust manifold to cylinder head

22 2)

Damper (tensioner) to auxiliary aggregates support

20

Damper (tensioner) to tensioner

20

Cover (oil pump) to timing case

8

Timing case cover (injection pump) to timing case

6

Torsional vibration damper to crankshaft

150 + 45° + 15° 1)  

Throttle valve connecting piece to inlet manifold

5

Dynamic oil level control to oil pan

8

Upper part of intake manifold to lower part of intake manifold

8

Lower part of intake manifold to cylinder head

22 2)  

Injection line to traverse injection nozzle

30

Injection line to injection pump

30

Injection pump to cylinder block

25

Accelerator pedal to bulkhead cover plate

6

Duplex timing chain guide rail to timing case

8

Simplex timing chain guide rail to timing case

8

Alternator to alternator bracket (coolant flange)

35

Transmission to cylinder block

60

Glow plugs to cylinder head

10

Left engine damping block support to transmission

35

Engine damping block support to timing case

50

Injection pump bracket to injection pump

20

Fuel injection pump bracket to cylinder block

20

Alternator bracket to cylinder head

20

Rear engine damping block bracket to transmission

80

Engine damping block bracket to engine damping block support (left)

55

Engine damping block bracket to engine damping block support (right)

55

Engine damping block bracket to engine damping block (left)

55

Engine damping block bracket to engine damping block (right)

55

Crankshaft pulse pick-up to cylinder block

8

Refrigerant line to receiver-dryer

20

Refrigerant line to refrigerant line intake side (air cleaner housing)

20

Ribbed V-belt tensioner to auxiliary aggregates support

42

Fuel line to injection pump

25

Coolant pump to timing case

20

Coolant pipe to automatic transmission (M10)

35

Coolant pipe to manual transmission (M8)

20

Coolant pipe to cylinder block

35

Crankshaft bearing bridge to cylinder block

20

Crankshaft bearing cap to cylinder block

90 + 60° + 15° 1)  

Fan housing to radiator

5

Exhaust gas recirculation solenoid valve to bracket

4

Charge control solenoid valve to wheel well

4

Switchover valves solenoid valve to bracket

4

Rear engine damping block to bracket

55

Rear engine damping block to front axle body

55

Engine damping block (left) to body

20

Right engine damping block to body

35

Front engine damping block to transmission

60

Front engine damping block to front axle body

55

Camshaft bearing caps to cylinder head

15

Camshaft pulley to camshaft

90 + 60° + 30° 1)  

Oil drain plug to oil pan

10

Oil pressure switch to cylinder block

30

Oil filter housing to cylinder block

20

Oil dipstick guide tube to cylinder block

8

Turbocharger oil return line to turbocharger

8

Turbocharger oil return line to cylinder block

20

Oil intake pipe to oil pan

8

Oil spray nozzles to cylinder block

22

Turbocharger oil feed line to turbocharger

20

Turbocharger oil feed line to cylinder block

20

Oil pan to transmission housing (M8)

20

Oil pan to transmission housing (M10)

40

Oil pan to cylinder block

20

Swing arm to spring strut

65

Con-rod bearing cap to con-rod

35 + 45° + 15° 1)  

Wheel to wheel hub

110

Pulley to coolant pump

20

Hose clamps for air intake and charge air hoses

3.5

Flywheel to crankshaft

45 + 30° + 15° 1)  

Atmospheric pressure sensor to bracket

4

Coolant temperature sensor to cylinder head

18

Charge pressure sensor to upper part of intake manifold

8

Simplex injection pump sprocket to injection pump

28

Timing case to cylinder block

20

Timing chain tension rail to cylinder block

20

Starter support to starter

7

Starter support to cylinder block

25

Exhaust manifold support to exhaust manifold

25

Exhaust manifold support to cylinder block

25

Thermostat housing to cylinder head

8

Injection nozzle traverse to cylinder head

3)

Return manifold to turbocharger

30

Ribbed V-belt guide roller to support

35

Switchover valve vacuum unit to lower part of intake manifold

8

Lower alternator fastening bolt to timing case

35

Lower radiator bracket to front axle body

15

Vacuum pump to cylinder head

8

Condenser to radiator

5

Closure bolt (duplex chain tensioner) to timing case

60

Closure bolt (simplex chain tensioner) to timing case

60

Screw plug for oil pressure regulating valve to cylinder block

40

Safety valve closure bolt (oil pump)

50

Front axle body to body (all bolts)

90 + 45° + 15° 1)  

Front exhaust pipe to return manifold

20

Heat exchanger to oil filter housing

20

Auxiliary fan housing to radiator/ condenser

5

Intermediate shaft to steering gear

22

Cylinder head to timing case

20 + 30° + 5° 1)  

Cylinder head to cylinder block

25 + 65° + 65° + 65° + 65° + 15° 1)  

Cylinder head cover to cylinder head

8



1 ) Use new fastening bolt(s).
2 ) Use new fastening nut(s).
3 ) Tighten new fastening bolt using Torx socket and extension (without handle and ratchet), then turn fastening bolt a further 360°.

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J Engine and Engine Aggregates > Repair Instructions > Recommended Torque Values

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