vauxhall Workshop Repair Guides

Vauxhall Workshop Manuals

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Special Service Tools

KM-135

Adapter

To measure engine oil pressure in conjunction with KM-498-B

KM-301

Gauge Bar

To measure valve and piston projection

KM-328-B

Remover

To remove injection nozzles from cylinder head in conjunction with KM-931

KM-412

Engine Overhaul Stand

To hold the removed engine

KM-412-8-A

Adapter

To receive engine in conjunction with KM-412-16 and KM-412

KM-412-16

Adapter

Engine mount in conjunction with KM-412-8-A and KM-412


Object Number: 2417301  Size: DEFAULT

KM-454-B

Remover/Installer

To install crankshaft seal ring in conjunction with KM-934

KM-470-B

Angular Torque Wrench

To tighten cylinder head bolts

KM-471

Adapter

To check pressurised cooling system in conjunction with cooling system tester

KM-498-B

Oil Pressure Manometer

To check engine oil pressure in conjunction with KM-135

KM-523

Remover/Installer

To install crankshaft seal ring in conjunction with KM-934

KM-533-B

Connecting Piece

To check compression pressure and pressure loss in conjunction with KM-928


Object Number: 2417297  Size: DEFAULT

MKM-571-B

Dial Gauge

To check various components

MKM-596-A

Temperature Gauge

To measure oil temperature

MKM-604-D

Torx Bit and Socket Set

To remove/install Torx bolts

KM-609

Electronic Kit I

To diagnose electrical and electronic systems

MKM-610

Torque Wrench 1/2'' drive

Range 30 – 130 Nm / 22 – 96 lbf. ft.

KM-652

Flywheel Locking Device

To lock flywheel or drive disc


Object Number: 2417298  Size: DEFAULT

MKM-667-A

Pressure and Vacuum Pump

To check for leaks in vacuum unit

KM-807

Closure Plug

For sealing the fuel lines

KM-845

Suction Device

To remove the hydraulic valve lifters

MKM-883-1

Engine Bridge

To hold/lift the engine

KM-904

Base Frame

To remove and install various vehicle components with additional adapters

KM-927

Positioning Pin

To lock injection pump in TDC position


Object Number: 2412629  Size: DEFAULT

KM-796-A

Dismantler

To open fuel line quick-release fittings

KM-928

Connecting Piece

To check compression pressure in conjunction with KM-533-B

KM-929

Positioning Pin

To lock crankshaft in 1st cylinder TDC position

KM-930

Holding Wrench

To keep the torsional vibration damper fixed when removing or installing the fastening bolt

KM-931

Remover

To remove injection nozzle in conjunction with KM-328-B

KM-932

Locking Tool

To lock camshaft in 1st cylinder TDC position


Object Number: 2417308  Size: DEFAULT

KM-933

Adjuster

Simplex chain /installation of sprocket

KM-934

Installer

To install crankshaft rear seal ring with KM-523-1

KM-935

Installer

To install crankshaft front seal ring

KM-946

Protective caps

Removing and installing the valve springs and valve collets

KM-980

Remover/Installer

To remove/install sheathed glow plugs

KM-6000

Centring Tool

To remove and install front axle in conjunction with KM-904


Object Number: 2412630  Size: DEFAULT

KM-956

Holding Wrench

Of this, KM-956-1

Counterhold the belt pulley/crankshaft


Object Number: 2404441  Size: DEFAULT

KM-977-1

Bracket

 

Remove and install crankshaft belt pulley using handle KM-956-1

 

Up to MY 2003 and engine number 17K44148


Object Number: 2405481  Size: DEFAULT

KM-6001-A

Engine Mount

To align engine to body in conjunction with KM-6173

KM-6015

Closure Plug

Sealing the fuel lines

MKM-6086

Valve spring - lever - automatic

Removing and installing the valve spring plate and valve collets

KM-6154

Protective caps

Sealing the wiring harness sockets at the injection pump (VP 44 PSG 16)

KM-6173

Engine mounts

To support engine on front axle body in conjunction with KM-6001-A


Object Number: 2412631  Size: DEFAULT

KM-6318

Installer

Installing the injection nozzle traverse

KM-6320

Closure Plug

Sealing the fuel lines


Object Number: 2412616  Size: DEFAULT

KM-6619

Bracket

 

Remove and install crankshaft belt pulley using handle KM-956-1

 

From MY 2003 and engine number 17K44149


Object Number: 8326591  Size: DEFAULT


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J Engine and Engine Aggregates > Repair Instructions > Special Service Tools

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