Workshop Manuals Factory service & repair Vauxhall
01 General Vehicle Information02 Maintenance, Body and Chassis Sheet Metal Parts, Frame03 Paint04 Body Equipment05 Heating, Ventilation, Air Conditioning (HVAC)06 Front Wheel Suspension, Wheels and Tyres07 Rear Axle and Rear Wheel Suspension08 Brakes09 Engine and Engine Aggregates10 Clutch and Transmission11 Fuel and Exhaust System12 Steering13 Electrical Equipment and Instruments14 Accessories
Vauxhall Astra G09 · Engine and Engine Aggregates
09 · Engine

Special Service Tools (Diesel Engine)

Make
Vauxhall
Model
Astra G
Section
Diesel Engine › Repair Instructions › Special Service Tools
Engine and Engine AggregatesSpecial Service Tools

Special Service Tools

KM-135

Adapter

To measure engine oil pressure in conjunction with KM-498-B

KM-301

Gauge Bar

To measure valve and piston projection

KM-328-B

Remover

To remove injection nozzles from cylinder head in conjunction with KM-931

KM-412

Engine Overhaul Stand

To hold the removed engine

KM-412-8-A

Adapter

To receive engine in conjunction with KM-412-16 and KM-412

KM-412-16

Adapter

Engine mount in conjunction with KM-412-8-A and KM-412


Object Number: 2417301  Size: DEFAULT

KM-454-B

Remover/Installer

To install crankshaft seal ring in conjunction with KM-934

KM-470-B

Angular Torque Wrench

To tighten cylinder head bolts

KM-471

Adapter

To check pressurised cooling system in conjunction with cooling system tester

KM-498-B

Oil Pressure Manometer

To check engine oil pressure in conjunction with KM-135

KM-523

Remover/Installer

To install crankshaft seal ring in conjunction with KM-934

KM-533-B

Connecting Piece

To check compression pressure and pressure loss in conjunction with KM-928


Object Number: 2417297  Size: DEFAULT

MKM-571-B

Dial Gauge

To check various components

MKM-596-A

Temperature Gauge

To measure oil temperature

MKM-604-D

Torx Bit and Socket Set

To remove/install Torx bolts

KM-609

Electronic Kit I

To diagnose electrical and electronic systems

MKM-610

Torque Wrench 1/2'' drive

Range 30 – 130 Nm / 22 – 96 lbf. ft.

KM-652

Flywheel Locking Device

To lock flywheel or drive disc


Object Number: 2417298  Size: DEFAULT

MKM-667-A

Pressure and Vacuum Pump

To check for leaks in vacuum unit

KM-807

Closure Plug

For sealing the fuel lines

KM-845

Suction Device

To remove the hydraulic valve lifters

MKM-883-1

Engine Bridge

To hold/lift the engine

KM-904

Base Frame

To remove and install various vehicle components with additional adapters

KM-927

Positioning Pin

To lock injection pump in TDC position


Object Number: 2412629  Size: DEFAULT

KM-796-A

Dismantler

To open fuel line quick-release fittings

KM-928

Connecting Piece

To check compression pressure in conjunction with KM-533-B

KM-929

Positioning Pin

To lock crankshaft in 1st cylinder TDC position

KM-930

Holding Wrench

To keep the torsional vibration damper fixed when removing or installing the fastening bolt

KM-931

Remover

To remove injection nozzle in conjunction with KM-328-B

KM-932

Locking Tool

To lock camshaft in 1st cylinder TDC position


Object Number: 2417308  Size: DEFAULT

KM-933

Adjuster

Simplex chain /installation of sprocket

KM-934

Installer

To install crankshaft rear seal ring with KM-523-1

KM-935

Installer

To install crankshaft front seal ring

KM-946

Protective caps

Removing and installing the valve springs and valve collets

KM-980

Remover/Installer

To remove/install sheathed glow plugs

KM-6000

Centring Tool

To remove and install front axle in conjunction with KM-904


Object Number: 2412630  Size: DEFAULT

KM-956

Holding Wrench

Of this, KM-956-1

Counterhold the belt pulley/crankshaft


Object Number: 2404441  Size: DEFAULT

KM-977-1

Bracket

 

Remove and install crankshaft belt pulley using handle KM-956-1

 

Up to MY 2003 and engine number 17K44148


Object Number: 2405481  Size: DEFAULT

KM-6001-A

Engine Mount

To align engine to body in conjunction with KM-6173

KM-6015

Closure Plug

Sealing the fuel lines

MKM-6086

Valve spring - lever - automatic

Removing and installing the valve spring plate and valve collets

KM-6154

Protective caps

Sealing the wiring harness sockets at the injection pump (VP 44 PSG 16)

KM-6173

Engine mounts

To support engine on front axle body in conjunction with KM-6001-A


Object Number: 2412631  Size: DEFAULT

KM-6318

Installer

Installing the injection nozzle traverse

KM-6320

Closure Plug

Sealing the fuel lines


Object Number: 2412616  Size: DEFAULT

KM-6619

Bracket

 

Remove and install crankshaft belt pulley using handle KM-956-1

 

From MY 2003 and engine number 17K44149


Object Number: 8326591  Size: DEFAULT


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Parts & tools for this job For Vauxhall Astra

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