vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Differential, Disassemble and Reassemble (AF 20) > < Intermediate Drive Gear, Remove and Install and Check (AF 20)

Parking Lock, Remove and Install (AF 20)

Survey

1

Pin

2

Cam plate

3

Actuation rod

4

Toothed segment

5

Detent spring

6

Shaft

7

Spring No. 1

8

Claw for parking lock


Object Number: 2395922  Size: DEFAULT

  Remove

Remove transmission – see operation "Transmission, Remove and Install (AF 20)". Secure converter against falling out.

Attach transmission to KM-694-A (2). Attach assembly to KM-113-2 (1).

Remove fluid drain bolt (3), drain transmission fluid and collect for damage diagnosis – see operation "Transmission Fluid Condition, Check (AF 13-II/AF 17/AF 20/AF 22)".

Remove converter and fluid pump seal ring – see operation "Converter and/or Fluid Pump Seal Ring, Replace (AF 13-II/AF 17/AF 20/AF 22)".

Object Number: 2416850  Size: DEFAULT

Remove valve body (1) – see operation "Valve Body, Remove and Install (Transmission Removed) (AF 20)".

Remove fluid pump assembly (2) with multi-disc brake B1 and B2 – see operation "Fluid Pump Assembly with Multi-disc Brakes B1 and B2, Remove and Install (AF 20)".

Object Number: 2416878  Size: DEFAULT

Remove actuation lever (4) from selector lever shaft (6) – to do this, unscrew fastening nut (3).

Bend open retaining washer (7) with small screwdriver. Remove fastening nut (2).

Remove selector lever position switch from transmission housing – fastening bolts (1) and (5).

Remove retaining plate for solenoid valve wiring harness. Remove selector lever position switch.

Remove auxiliary housing (8) from main housing – 15 fastening bolts, note different bolt lengths.

If necessary, detach housing parts with light taps of a plastic hammer.

Object Number: 2395923  Size: DEFAULT

Remove fastening bolts for detent spring (5) from main housing. Guide rear spring end (6) via notches of toothed segment (8) and remove detent spring.

Detach actuation rod for parking lock (4) from toothed segment (7) and remove. Pull toothed segment out of main housing.

Remove cam plate (3). Pull pin for parking lock (under cam plate) out of main housing.

Pull shaft for parking lock (1) out of main housing. Remove torsion spring No. 1.

Remove claw for parking lock (2).

Object Number: 2395924  Size: DEFAULT

  Install

Push pin for parking lock (1) into main housing to the stop.

Attach cam plate (3) and detent spring (2) to main housing – tightening torque 10 Nm / 7.5 lbf. ft.

Guide end of detent spring through opening in main housing to the installation location of toothed segment. First tighten only 1 fastening bolt (arrow), so that toothed segment can be fitted.

Attach claw for parking lock (5) to mount in main housing as well as to cam plate and torsion spring No 2 (6). Insert shaft for parking lock and spring No 1 (4) from above into mount in main housing – short spring end to housing inner wall, long spring end to claw for parking lock (5). Spring No 1 keeps the claw away from the parking lock gear.

Object Number: 2394963  Size: DEFAULT

Guide actuation rod for parking lock (3) through opening in main housing to parking lock assembly – angled end is routed between toothed segment (6) and housing wall. Insert end of actuation rod provided with spacers between cam plate (2) and claw (1).

Insert toothed segment (6) into main housing. Attach actuation rod (3) in toothed segment – align lugs on rod and recesses on toothed segment by turning toothed segment.

Attach detent spring to main housing and tighten the 2nd fastening bolt (4) – tightening torque 10 Nm / 7.5 lbf ft. Detent spring (5) must actuate toothed segment in the centre.

Object Number: 2395925  Size: DEFAULT

  Clean

Remove gasket residue and carefully clean sealing surfaces of main and auxiliary housing – ensure that no gasket residue falls into the transmission housing.

  Install

Coat sealing surface (2) with sealing compound. Attach auxiliary housing (1) to main housing – 15 fastening bolts, note different bolt lengths.

Torque

Auxiliary housing to main housing – 30 Nm / 22 lbf. ft.

Object Number: 2416881  Size: DEFAULT

  Adjust

Place selector lever position switch onto selector lever shaft (3) from above – attach fastening nut (6) with retaining plate to selector lever shaft – tightening torque 8 Nm / 6 lbf ft. Secure fastening nut with retaining plate (11). Insert fastening bolts (2) and (4) for selector lever position switch – do not tighten yet. Place selector lever shaft into neutral position using pliers – turn back to the right to the stop and then 2 notches ("P", "R", "N"). Turn selector lever position switch so that the flattened surface of the selector lever shaft (arrows) runs parallel to the split (1) on the housing of the switch.

  Install

Attach fastening bolts (5) and (9) – tightening torque 25 Nm / 18 lbf ft. Attach actuation lever (8) to selector lever shaft (10) with fastening nut (7) – tightening torque 16 Nm / 12 lbf ft.

Note:   Final adjustment of the selector lever position switch takes place after installing transmission – see operation "Selector Lever Position Switch, Adjust (AF 13-II/AF 17/AF 20/AF 22)".

Object Number: 2393536  Size: DEFAULT

  Install

Install fluid pump assembly (1) with multi-disc brake B1 and B2 – see operation "Fluid Pump Assembly with Multi-disc Brakes B1 and B2, Remove and Install (AF 20)".

Install valve body (2) – see operation "Valve Body, Remove and Install (Transmission Removed) (AF 20)".

Install fluid pump seal ring and converter – see operation "Converter and/or Fluid Pump Seal Ring, Replace (AF 13-II/AF 17/AF 20/AF 22)". Secure converter against falling out.

Object Number: 2416879  Size: DEFAULT

Attach fluid drain bolt (3) with new seal ring to transmission – tightening torque 40 Nm / 29.5 lbf. ft.

Remove transmission assembly from KM-113-2 (1) with KM-694-A.

Remove transmission from KM-694-A (2).

Install transmission – see operation "Transmission, Remove and Install (AF 20)".

Charge transmission fluid.

  Inspect

Check and correct level of transmission fluid – see operation "Transmission Fluid Level, Check and Correct (AF 13-II/AF 17/AF 20/AF 22)".

Object Number: 2416850  Size: DEFAULT


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Differential, Disassemble and Reassemble (AF 20) > < Intermediate Drive Gear, Remove and Install and Check (AF 20)