Intermediate Gear Wheel, Remove and Install (AF
17)
Remove
Remove transmission – see operation "Transmission, Remove
and Install (AF 13-II/AF 17)".
Attach Bracket KM-910 (2) to transmission. Attach assembly to
Bracket KM-113-2 (1) and lock horizontally.
Remove converter – see operation "Converter and/or Fluid
Pump Seal Ring, Replace (AF 13-II/AF 17/AF 20/AF 22)".
Remove converter housing from transmission housing – 15
fastening bolts (arrows). Remove fluid pump – see operation
"Fluid Pump, Remove and Install (AF 17)".
Remove multi-plate clutch assembly C2- see operation
"Multi-plate Clutch C2, Remove and Install (AF 17)".
Remove brake band B1- see operation "Brake Band B1, Remove and
Install (AF 17)".
Remove differential – see operation "Differential, Remove
and Install (AF 17)".
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Remove parking lock detent spring (2 fastening bolts).
Remove guide (2) for parking lock claw, for this remove 2
fastening bolts (1) and (3) with sleeve and torsion spring No 2
(4).
Press out pin (5) with torsion spring No. 1 using screwdriver
and remove parking lock claw (6).
Remove fluid baffle plate (10) – 2 fastening bolts
(arrows).
Remove intermediate gear wheel (driven) (8) with thrust washers
(7) and (9). Note installation position of thrust washers.
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Install
Install intermediate gear (driven) with thrust washers. Note
installation position of thrust washers.
Install fluid baffle plate – 7 Nm / 5 lbf ft.
Insert parking lock claw.
Install pin with torsion spring No. 1.
Install guide for parking lock claw, for this 2 fastening bolts
with sleeve and torsion spring No 2 – tightening torque 10 Nm
/ 7 lbf ft.
Install detent spring (2 fastening bolts) – tightening
torque 10 Nm / 7 lbf. ft.
Install differential – see operation "Differential, Remove
and Install (AF 17)".
Install brake band B1- see operation "Brake Band B1, Remove and
Install (AF 17)".
Install multi-plate clutch assembly C2- see operation
"Multi-plate Clutch C2, Remove and Install (AF 17)".
Install fluid pump – see operation "Fluid Pump, Remove and
Install (AF 17)".
Clean
Remove 6 gaskets (1) and (2) and clean sealing surfaces.
Caution
No gasket residue may fall into transmission housing.
Install
Insert 6 gaskets and apply light coat of sealing compound to
transmission housing.
Attach converter housing to transmission housing (15 fastening
bolts) – tightening torque 25 Nm / 18 lbf. ft. Insert
fastening bolts (3) with locking compound.
Install converter – see operation "Converter and/or Fluid
Pump Seal Ring, Replace (AF 13-II/AF 17/AF 20/AF 22)".
Remove assembly from Bracket KM-113-2 and Bracket KM-910 from
transmission.
Install transmission – see operation "Transmission, Remove
and Install (AF 13-II/AF 17)".
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