vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

End Shield > < Synchro Rings, Remove and Install (F17+)

Bearings for Main and Drive Shaft in Transmission Housing, Remove and Install (F17+)

Note:   Transmission remains installed.

  Remove

Object Number: 2403604  Size: DEFAULT

1.   Remove shift mechanism cover (1)
•   see operation "Gearshift Cover, Remove and Install and/or Seal (F13/F17/F17+/F18)"
2.   Remove reversing lamp switch (2)
•   Disconnect reversing lamp (3) switch wiring harness plug
•   Unscrew reversing lamp switch
3.   Remove end shield (4) cover
•   See operation "Gasket for End Shield Cover, Replace (F13/F17/F17+/F18)".
4.   Remove end shield (5)
•   See operation "Gasket for End Shield, Replace (F13/F17/F17+/F18)".
5.   Remove differential
•   see operation "Differential Gear, Remove and Install (F13/F17/F17+/F18)"

Object Number: 2414094  Size: DEFAULT

6.   Remove needle bearing 3) for drive shaft
•   Pull needle bearing out of transmission housing using KM-556-A (1) and MKM-599 (2)
7.   Remove roller bearing (4) for main shaft
•   Pull roller bearing out of transmission housing using KM-556-A (6) and KM-556-2 (5)

  Install

Object Number: 2414095  Size: DEFAULT

Important:   Do not drive roller bearing in until flush as this will damage the bearing.
8.   Fit roller bearing (3) for main shaft
•   Drive new roller bearing for main shaft bearing into transmission housing with KM-454-3 (5) in conjunction with KM-454-4 (4) as far as the stop in the transmission housing
9.   Fit needle bearing (2) for drive shaft
Note:   Needle bearing side with writing points to transmission.
•   Drive new needle bearing flush in transmission housing using KM-454-2 (6) and KM-454-4 (1)

10.   Install differential
•   see operation "Differential Gear, Remove and Install (F13/F17/F17+/F18)"
Object Number: 2403605  Size: DEFAULT

11.   Install end shield (1)
Note:   Note magnet.
•   See operation "Gasket for End Shield, Replace (F13/F17/F17+/F18)".
12.   Fit end shield (2) cover
•   See operation "Gasket for End Shield Cover, Replace (F13/F17/F17+/F18)".
13.   Fit gearshift cover (5)
•   see operation "Gearshift Cover, Remove and Install and/or Seal (F13/F17/F17+/F18)"
14.   Transmission Fluid Level, Check and Correct
•   see operation "Transmission Fluid, Check and Correct (F13/F17/F17+/F18)"
15.   Fit reversing lamp switch (3)
•   insert with new seal ring
•   Tighten switch for reversing lamp firmly - tightening torque 20 Nm .
•   Connect wiring harness plug (4)


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End Shield > < Synchro Rings, Remove and Install (F17+)