Tie Rod, Remove and Install (Steering Linkage)

Remove corresponding tie rod end from tie rod – see operation "Tie Rod End, Remove and Install". Remove corresponding bellows on steering gear – see operation "Steering Gear Bellows, Replace".

Note:   On RHD vehicles, both bellows on the steering gear have to be removed to remove and install the left tie rod. On LHD vehicles, both bellows on the steering gear have to be removed to remove and install the right tie rod.

On vehicles with right- and left-hand drive a flat surface is to be found on the steering shaft side to hold against the steering rack (arrows).

  Remove

Detach tie rod with KM-6004-1 (SW32) or KM-6004-2 (1 – SW34) from steering rack – counterhold open ended spanner (2) against the flat surface on the steering rack in order to prevent damage to steering gear and steering rack.

Caution

For Astra OPC modified tie rods are used. When using the tie rods note the particular part number required in order to avoid mistakes. The tie rods for the Astra OPC are modified at the axial joint and can be identified by an additional groove on the tie rod.

  Install

Clean rack thread and coat with locking compound.

Attach tie rod with KM-6004-1 (1, SW32) or KM-6004-2 (1, SW34) to steering rack – tightening torque 90 Nm / 66 lbf. ft. Counterhold with open-ended wrench (2) against the flat surface (arrows) on steering rack in order to avoid damaging steering gear and steering rack.

Install bellows on steering gear – see operation "Steering Gear Bellows, Replace".

Reinstall corresponding to Tie Rod End – see operation "Tie Rod End Remove and Install".