Step D - Damage type 5, Replacement of complete
wiring harness plugs
D5.1 - Detach defective wiring harness plug
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- Push back rubber grommet (1) and remove.
- Detach one cable from wiring harness.
- Crimp new spring contact with lead end in accordance with steps
D1.1 to D1.4.
Note: New lead end
must be guided through the new rubber grommet.
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D5.2 - Re-attach wiring harness plug
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- Connect new spring contact with new plug casing (2).
- Number new lead end close to plug according to plug
diagram.
- Repeat above-described steps according to number of remaining
cables.
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D5.3 - Assemble wiring harness plug
- Slide on new rubber grommet (3) using three-pronged pliers
(4).
- For water-tight wiring harness plugs, provide unoccupied
chambers with sealing plugs.
- Attach secondary lock (5).
- Insulate wiring harness according to D1.6 .
- Secure rubber grommet on wiring harness plug.
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