Vauxhall Workshop Service and Repair Manuals

2-component polyester putty

for filling in dents.

Surface:

Sheet steel, galvanised steel sheet, aluminium

Mixture:

Putty / hardener 100 : 2

Pot life:

3 to 4 minutes

Can be sanded:

15 minutes (20°C)

2-component polyester-glass fibre mixture for filling areas rusted through.

Surface:

GRP, steel

Mixture:

Filler / hardener 100 : 3

Pot life:

3 to 4 minutes

Can be sanded:

15 minutes (20°C)

Zinc chromate-free two-component adhesive primer for filling and priming in a single operation.

Surface:

Sheet steel

Additive:

Hardener for reactive primer

Mixture:

Filler / hardener 100 : 100

Pot life:

up to 3 days when mixed

Can be sanded:

at 20°C after 60 minutes

Quick-drying 1-component primer in spray can.

Surface:

Ground-through areas on steel

Pot life:

none

Can be sanded:

at 20°C after 20 minutes

Water-thinnable 1-component filler

for use on sheet steel, aluminium, old paintwork, rigid plastics

Mixture:

Hydrofiller - activator 100 : 5

Can be sanded:

depending on atmospheric humidity

at 20°C after 2 to 3.5 hours

at 60°C after 30 minutes

Coloured two-component filler

As sandable and wet on wet filler.

Additives:2-component multicolour filler

HS hardener 15, 25 or 35

V85 universal thinners

Mixture as sandable version: 3 : 1 : 1

Mixture for wet on wet version: 100 : 50 : 30

Pot life:

at 20°C

1 hour - version for sanding

3 hours - wet on wet version

Can be sanded:

Sanding version: 3 hours at 20°C

Wet on wet version 30 minutes at 60°C

Drying:

at 20°C

Sanding version - 15 minutes

Wet on wet version - max. 4 hours

A two-component filler that is strong and cures rapidly.

Surface:

Old layers of paint, sheet steel (clean and sand), aluminium.

Additives:

2-C-HS Multi-filler

2-C MS hardener 20, 30 or 40

V85 universal thinners

Mixture:

Mixture as sandable version: 5 : 1 : 1

As wet on wet version: 5 : 1 : 2

Pot life: 1 to 1.5 hours

Drying:

As sandable version:

3 hours - at 20°C

25 minutes - at 60°C

As wet on wet version:

15 minutes at 60°C

24 hours at 20°C

Two-component filler for filling uneven substrates or if deep grinding marks from an operation have to be filled.

Surface:

Sheet steel, cleaned and ground.

UP GRP parts after removing parting compound, degrease, sand when dry.

Mixture:

1 can filler with 1 bottle hardener

Pot life:

20 minutes at 20°C

Drying / can be sanded:

at 20°C after 2 hours

at 40°C after 1 hour

at 60°C after 30 minutes

2 component epoxy primer-surfacer - can be used conforming to VOC

Dries very rapidly, can be ground, can be used on all substrates in body work

High long-term corrosion protection.

Surface:

Sand after removing grease

Old paint layers (dry / wet)

Aluminium, galvanized metal oxide layer with sanding/matting pad

UP GRP parts (dry / wet)

Spray in thin layers

Allow to dry 10 min between coats

Mixture:

100:50:40 by volume

by weight

1.0 litres filler - 838 g

0,5 litres hardener - 241 g

Universal thinners - 189 g

Drying:

at 20°C / 60°C

dust free 15 min. / 5 min.

Handleable 30 min. / 10 min.

Dry after 8 hours / 45 min.

Can be painted over

Filler / coating

30 min. / 10 min.

Putty

45 min. / 15 min.

Water-thinnable base coat.

Additives:

Hydro base coat activator

Water base coat additive

Mixture:

100 parts water base coat

0-20 parts activator

Pot life:

The storage stability of mixed colours can be extended to 3 months by admixing 5% by weight of additive.

Note:   Apply 2 individual feathering coats (with intermediate drying time) until the substrate is covered. Then allow to dry until the paint is matt dry.

Drying:

At atmospheric humidity 35 to 60%. Above 75% the drying time is considerably longer.

Shortening drying times:

Use individual hand driers or multiple driers on a stand.

Radiator(s)

Suitable spray booth systems

Solvent for reduced coat.

Surface:

All substrates

Additives:

VOC coat hardener

VOC coat thinning

Mixture:

100 : 50 : 25

Pot life:

45 minutes at 20°C

Spray coatings:

Spray 1 thin coat. Spray another coat on without waiting for the first coat to dry.

Observe 3 minutes setting time before furnace drying

Drying:

30 minutes at 60°C

Can be used on water base coat.

Mixture / additives with HS hardener:

100 parts by volume 2C HS clear coat

50 parts by volume HS hardener 25, 35

10 parts by volume V85 universal thinners

Scratch-resistant version:

Mixture / additives:

100 parts by volume 2C HS clear coat

60 parts by volume HS hardener 25, 35

10 parts by volume V85 universal thinners

Mixture / additives with 2C MS hardener:

Mixture / additives:

100 parts by volume 2C HS clear coat

60 parts by volume HS hardener 30, 40

10 parts by volume V85 universal thinners

Pot life:

2.5 to 3 hours at 20°C

Spray coatings:

Apply 2 feathering individual coats.

Drying time depending on temperature, air speed and thinning 5 to 8 minutes.

Drying:

Before furnace drying (60°C)

Final setting time 5 to 10 minutes

Solvent for reduced clear coat

Surface:

All base coats

Additives:

VOC clear coat hardener

VOC clear coat thinners

Mixture:

3 : 1 : 1

Pot life:

90 minutes - at 20°C

Spray coatings:

A thin feathering single coat followed by a feathering coat with an intermediate drying time of 0-5 min.

Drying time before forced drying at 60°C is not necessary.

Drying:

25 min. at 60°C

Can be thinned with water, VOC-conforming 2C clear coat and can be used with water base coat.

Additives:

Water clear coat

Hardener for water base clear coat

Reducer for water base clear coat

Hydro base coat activator

Mixture (parts by volume):

100 parts water clear coat

50 parts of hardener

30 parts reducer

30 parts activator

Note:   Note for processing: apply a thin feathering spray coat. Finish with a wet spray pass after drying time of up to 3 minutes.

Observe about 5 minutes' drying time before furnace drying (60°C) or IR drying.

Drying 20°C / 60°C

Dust dry 1.0h / 15 min.

Handleable 2.5 h / 20 min.

Can be mounted after 5.0 h / 40 min

2C thick layer filler, 2C HS multi-filler, HS clear coat, MS clear coat