Exhaust Gas Recirculation Valve Cooler Replacement - without
Start/Stop System
Removal procedure
- Remove the exhaust gas recirculation pipe. Refer to
Exhaust Gas Recirculation Pipe Replacement .
- Drain the cooling system. Refer to
Cooling System Draining and Filling .
- Remove the 2 throttle body support
bolts (2).
- Remove the throttle body support (1).
- Unclip the heater inlet hose (1) from the heater
outlet Hose (3).
- Remove the heater inlet hose clamp (4).
- Remove the heater inlet hose (1) from the exhaust
gas recirculation valve cooler (2).
- Disconnect the exhaust gas recirculation valve wiring
harness plug.
- Disconnect the exhaust gas recirculation valve
actuator wiring harness plug.
- Remove the exhaust gas recirculation valve actuator
vacuum hose.
- Remove the 3 exhaust gas recirculation valve
cooler bolts (3).
- Remove the exhaust gas recirculation valve
cooler (2).
- Remove the exhaust gas recirculation valve cooler
gasket (1).
Installation Procedure
- Install a NEW exhaust gas recirculation valve cooler
gasket (1).
- Install the exhaust gas recirculation valve
cooler (2).
Caution: Refer to
Fastener Caution in the Preface
section.
- Install the 3 exhaust gas recirculation valve
cooler bolts (3) and tighten to
22 N·m (16 lb ft)
.
- Install the heater inlet hose (1) to the exhaust
gas recirculation valve cooler (2).
- Install the heater inlet hose clamp (4).
- Clip in the heater inlet hose (1) to the heater
outlet hose (3).
- Connect the exhaust gas recirculation valve wiring
harness plug.
- Install the exhaust gas recirculation valve actuator
vacuum hose.
- Connect the exhaust gas recirculation valve actuator
wiring harness plug.
- Install the throttle body support (1).
- Install the 2 throttle body support
bolts (2) and tighten to
9 N·m (80 lb in) .
- Refill the cooling system. Refer to
Cooling System Draining and Filling .
- Install the exhaust gas recirculation pipe. Refer to
Exhaust Gas Recirculation Pipe Replacement .
- After the replacement of the exhaust gas recirculation
valve cooler, use a scan tool to perform the appropriate reset
functions. Refer to
Engine Control Module Programming and Setup .
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