vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

DTC P0400-P0402 - LPL or LPV > < DTC P0135 - LPL or LPV

DTC P0168 (LPL or LPV)

Diagnostic Instructions

•  Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
•  Review Strategy Based Diagnosis for an overview of the diagnostic approach.
•  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptor

DTC P0168 00: Engine Fuel Overtemperature

Circuit/System Description

The engine control module (ECM) measure the fuel temperature. The fuel temperature is used to calculate the fuel quantity or to enable an engine protection mode.

Conditions for Running the DTC

•  The ignition is ON.
•  The engine speed is greater than 1 000 RPM.

Conditions for Setting the DTC

The ECM detects the fuel temperature is higher than a threshold.

Action Taken When the DTC Sets

DTC P0168 00 is a Type B DTC.

Conditions for Clearing the DTC

DTC P0168 00 is a Type B DTC.

Diagnostic Aids

•  Test the fuel temperature sensor at various temperature levels in order to evaluate the possibility of a skewed sensor. A skewed sensor can result in a DTC or a driveability condition. Refer to Temperature Versus Resistance .
•  A resistance condition in the fuel temperature sensor circuits may cause this DTC. This condition results in a greater voltage on the fuel temperature sensor signal circuit, which is interpreted by the ECM as a colder fuel temperature.

Reference Information


Schematic Reference

Engine Controls Schematics


Connector End View Reference

Component Connector End Views


Electrical Information Reference


Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

1. Engine running for 60 s. Observe the DTC information with a scan tool. DTC P0168 should not set.
2. Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.

Circuit/System Testing

1. Ignition OFF, disconnect the harness connector at the B48 Fuel Temperature Sensor.
2. Test for less than 5 Ω between the low reference circuit terminal 3 and ground.
If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the K20 Engine Control Module.
3. Ignition ON, verify the scan tool Fuel Temperature Sensor 1 is at -30°C (-22°F).
If greater than the specified range, test the signal circuit terminal 1 for a short to ground. If the circuit tests normal, replace the K20 Engine Control Module.

Note:  If the fuse in the jumper wire opens, the signal circuit is shorted to a voltage and the sensor may be damaged.
4. Ignition ON, connect a 3 A fused jumper wire between the signal circuit terminal 1 and ground. Verify the scan tool Fuel Temperature Sensor 1 parameter is greater than 110°C (230°F).
If less than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the K20 Engine Control Module.
5. If all circuits test normal, test or replace the B48 Fuel Temperature Sensor.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

•  Engine Control Module Replacement for ECM replacement, programming and setup

DTC P0400-P0402 - LPL or LPV > < DTC P0135 - LPL or LPV