vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

DTC P0403-P0406 - LPL or LPV > < DTC P0400-P0402 - LPL or LPV

DTC P1259 (LPL or LPV)

Diagnostic Instructions

•  Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
•  Review Strategy Based Diagnosis for an overview of the diagnostic approach.
•  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P1259 11: High Pressure Fuel Pump Performance
DTC P1259 12: High Pressure Fuel Pump Performance

Circuit/System Description

The engine control module (ECM) uses commanded fuel pump flow to determine a desired fuel rail pressure. The ECM monitors fuel rail pressure with the fuel rail pressure sensor. The Fuel Pressure Regulator Solenoid 1 is used to control the fuel pressure at the fuel rail. The Fuel Pressure Regulator Solenoid 1 is pulse width modulated (PWM). The ECM supplies the voltage directly to the Fuel Pressure Regulator Solenoid 1. The ECM controls the solenoid by grounding the control circuit with a solid state device called a driver.

Conditions for Running the DTC

•  The engine is running.
•  The DTCs runs continuously once the above conditions are met.

Conditions for Setting the DTC

The ECM detects that the rail pressure is below the minimum threshold.

Action Taken When the DTC Sets

•  DTC P1259 11 is a Type C DTC.
•  DTC P1259 12 is a Type B DTC.

Conditions for Clearing the DTC

•  DTC P1259 11 is a Type C DTC.
•  DTC P1259 12 is a Type B DTC.

Diagnostic Aids

•  A restricted fuel supply line, a leakage in the high pressure section, an activated pressure limiter, too much or too little fuel in the low pressure line may cause DTCs to set. When ambient temperatures are below 0°C (32°F), the fuel tank pickup screen may be iced over from water in the fuel tank.
•  High resistance in either circuit of the Fuel Pressure Regulator 1 will cause a DTC to set.
•  There are no driveability concerns associated with the fuel rail pressure regulator unless a DTC is present. One of the causes of these DTCs is a sticking fuel rail pressure regulator.

Reference Information


Schematic Reference

Engine Controls Schematics


Connector End View Reference

Component Connector End Views


Electrical Information Reference


DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions


Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

1. Ignition ON, observe the DTC information with a scan tool. Verify that no other DTCs are set.
If any other DTCs are set, refer to Diagnostic Trouble Code (DTC) List - Vehicle for further diagnosis.
2. Engine running, observe the scan tool DTC information parameter. DTCs P1259 should not set.
3. Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.

Circuit/System Testing

1. Inspect and repair one of the following conditions:
  •  Fuel level in fuel tank too low
  •  Leakage in fuel system
  •  Restricted fuel return
  •  Restricted fuel filter
  •  Fuel injection pump stuck open
  •  Restricted fuel injector
  •  Fuel rail pressure regulator stuck
2. Ignition OFF, disconnect the harness connector at the G18 High Pressure Fuel Pump.
3. Ignition ON, verify a test lamp illuminates between the ignition voltage circuit terminal 1 and ground.
If the test lamp does not illuminate, repair the ignition voltage circuit for a short to ground or an open/high resistance.
4. Disconnect the X2 harness connector at the K20 Engine Control Module.
5. Ignition ON, test for less than 0.3 V between the signal circuit at the harness connector from G18 High Pressure Fuel Pump terminal 2 and ground.
If greater than the specified range, test the signal circuit for a short to Voltage. If the circuit tests normal, replace the K20 Engine Control Module.
6. Ignition OFF, test for greater than 500 kΩ between the signal circuit terminal 2 and earth.
If less than the specified range, test the signal circuit for a short to ground. If the circuit tests normal, replace the K20 Engine Control Module.
7. Test for less than 5 Ω between the signal circuit at the harness connector from G18 High Pressure Fuel Pump terminal 2 and the signal circuit at the K20 Engine Control Module terminal 5.
If greater than the specified range, test the signal circuit for an open circuit. If the circuit tests normal, replace the K20 Engine Control Module.
8. If all circuit tests normal, replace the G18 High Pressure Fuel Pump.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

•  Control Module References for ECM replacement, setup and programming

DTC P0403-P0406 - LPL or LPV > < DTC P0400-P0402 - LPL or LPV