Exhaust Gas Recirculation Valve Replacement (1.7L Diesel LPL
and LPV)
Removal Procedure
2. |
Unclip the electronic control
module bracket and move the engine control module to one
side. |
3. |
Remove the 2 exhaust gas
recirculation valve cooler pipe bolts (4). |
4. |
Separate the exhaust gas
recirculation valve cooler pipe (3) from the exhaust gas
recirculation valve (1). |
5. |
Remove and discard the gasket
(2). |
6. |
Disconnect the exhaust gas
recirculation valve wiring harness plug (1). |
7. |
Remove the 4 exhaust gas
recirculation valve bolts (2). |
|
Note: Mark the
position of the coolant hose bracket.
|
8. |
Remove the coolant hose
bracket (3). |
9. |
Remove the exhaust gas
recirculation valve (4). |
10. |
Remove the exhaust gas
recirculation valve gasket (5). |
Installation Procedure
1. |
Install a New exhaust gas
recirculation valve gasket (5). |
2. |
Install the exhaust gas
recirculation valve (4). |
3. |
Install the coolant hose
bracket (3). |
4. |
Install the 4 exhaust gas
recirculation valve bolts (2) and tighten to 24 N·m
(18 lb ft) . |
5. |
Connect the exhaust gas
recirculation valve wiring harness plug (1). |
6. |
Install a New gasket
(2). |
7. |
Install the exhaust gas
recirculation valve cooler pipe (3) to the exhaust gas
recirculation valve (1). |
8. |
Install the 2 exhaust gas
recirculation valve cooler pipe bolts (4) and tighten to 29
N·m (21 lb ft) . |
10. |
Clip in the electronic control
module bracket. |
|