Fuel Tank Fuel Pump Module Replacement
Special Tools
• |
EN-6015
Closure Plugs . |
• |
EN-48279 Main
Fuel Pump Locking Ring Remover/Installer |
For equivalent regional tools, refer to
Special Tools .
Removal Procedure
Warning: Refer to
Gasoline/Gasoline Vapors Warning .
|
Warning:
Always wear safety goggles when working with fuel
in order to protect the eyes from fuel splash. |
3. |
Remove the fuel feed pipe (1)
from the fuel tank fuel pump module (4) and from the fuel filter
housing (3). |
4. |
Close all connections with
EN-6015 plugs . |
5. |
Remove the fuel return pipe
(2) from the fuel tank fuel pump module (4) and from the fuel
filter housing (3). |
6. |
Close all connections with
EN-6015 plugs . |
7. |
Install the EN-48279
remover/installer (1) to the fuel pump module lock ring
(2). |
|
Note: Do NOT use
impact tools. Significant force will be required to release the
lock ring. The use of a hammer and screwdriver is not recommended.
Secure the fuel tank in order to prevent fuel tank rotation.
|
8. |
Using the EN-48279
remover/installer and a long breaker-bar, rotate the lock
ring in a anticlockwise direction in order to unlock the lock
ring. |
9. |
Remove the fuel pump module
lock ring (1). |
10. |
Remove the fuel pump module
(2) |
|
Note: Lift the fuel
pump module up slightly.
|
11. |
Remove and discard the fuel
pump module seal (3). |
Installation Procedure
1. |
Install a NEW fuel pump module
seal (3). |
2. |
Install the fuel pump module
(2). |
3. |
Install the fuel pump module
lock ring (1). |
4. |
Install the EN-48279
remover/installer (1) to the fuel pump module lock ring
(2). |
|
Note: Do NOT use
impact tools. Significant force will be required to release the
lock ring. The use of a hammer and screwdriver is not recommended.
Secure the fuel tank in order to prevent fuel tank rotation.
|
5. |
Using the EN-48279
remover/installer and a long breaker-bar, rotate the lock
ring in a clockwise direction in order to lock the lock
ring. |
6. |
Remove the EN-6015
plugs from all connections. |
7. |
Install the fuel return pipe
(2) to the fuel tank fuel pump module (4) and to the fuel filter
housing (3). |
8. |
Remove the EN-6015
plugs from all connections. |
|