Piston, Connecting Rod, and Bearing Removal
| 1. |
Remove the 6 oil pan baffle
bolts (1). |
| 2. |
Remove the oil pan baffle
(2). |
|
Note: The
EN-46778 fixing tool should not be installed.
|
| 3. |
Set the crankshaft to TDC of
combustion stroke of cylinder 1 |
| 4. |
Remove the 4 connecting rod
bearing cap bolts (4) from the cylinder 2 and 3. |
|
Note: Note the
marking (2) of the connecting rod bearing caps. Set aside in the
order removed.
|
|
Note: The shear
surfaces of the connecting rod and the connecting rod bearing cap
form a unique fit and must not be swapped or damaged. Do not lay
down on the shear surfaces
|
| 5. |
Remove the 2 connecting rod
bearing caps (3) from the cylinder 2 and 3. |
|
Note: Set aside in
the order removed.
|
| 6. |
Remove the 2 connecting rod
lower bearings (1). |
|
Note: Note the
marking (2) of the connecting rod. Set aside in the order
removed.
|
| 7. |
Push the 2 pistons with the
connecting rod (1) from the cylinder 2 and 3 upwards. |
| 8. |
Remove the 2 connecting rod
upper bearings (3) from the cylinder 2 and 3. |
| 9. |
Turn the crankshaft through
180° and set the crankshaft to TDC of combustion stroke of
cylinder 2. |
| 10. |
Remove the 4 connecting rod
bearing cap bolts (4) from the cylinder 1 and 4. |
|
Note: Note the
marking (2) of the connecting rod bearing caps. Set aside in the
order removed.
|
|
Note: The shear
surfaces of the connecting rod and the connecting rod bearing cap
form a unique fit and must not be swapped or damaged. Do not lay
down on the shear surfaces.
|
| 11. |
Remove the 2 connecting rod
bearing caps (3) from the cylinder 1 and 4. |
|
Note: Set aside in
the order removed.
|
| 12. |
Remove the 2 connecting rod
lower bearings (1). |
|
Note: Note the
marking (2) of the connecting rod. Set aside in the order
removed.
|
| 13. |
Push the 2 pistons with
connecting rod (1) from the cylinder 1 and 4 upwards. |
|
Note: Set aside in
the order removed.
|
| 14. |
Remove the 2 connecting rod
upper bearings (3) from the cylinder 1 and 4. |
|
