Cylinder Head Installation
Special Tools
EN-470-B Angular Torque Wrench .
For equivalent regional tools, refer to
Special Tools
|
Warning:
Wear safety glasses when using compressed air in
order to prevent eye injury. |
| 1. |
Clean the sealing surfaces and
remove dirt and old gasket material from thread bores, water
galleries and oil galleries. |
|
Note: Mind the guide
sleeves (4) and (5).
|
| 2. |
Install a NEW cylinder head
gasket (3). The marking "Top" should point to the cylinder
head. |
| 3. |
Install the cylinder head
(2). |
| 4. |
Install 12 NEW cylinder head
bolts (1) and hand tighten. |
| 5. |
Lay a straight edge (1)
against the engine block and cylinder head. Adjust the transition
in area (2) until there is no clearance between cylinder head and
straight edge, using a rubber mallet. |
| 6. |
Tighten the cylinder head
bolts in the sequence shown and to the following
specifications: |
| |
6.1 |
Tighten the cylinder head
bolts to 35 N·m (26 lb ft) . |
| |
6.2 |
Tighten the cylinder head
bolts an additional 180° . Use
EN-470-B wrench . |
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