Oil Pan Installation
Special Tools
EN-49980 Guidance Pins
For equivalent regional tools, refer to
Special Tools .
| 1. |
Clean the sealing surfaces
from old sealing material, dirt, oil and grease. |
|
Note: The sealing
bead should be applied close to the inner edge of the oil pan. Take
care that the oil suction gallery (4) will not get contaminated
with sealing compound or dirt. The thickness of the sealing bead
(3) should be 2 mm (0.0787 in) .
|
| 4. |
Apply sealing compound around
the screw bore (2) of the crankshaft bearing cap tie plate.
|
|
Note: The complete
installation procedure of the oil pan should not take longer than
10 minutes.
|
| 5. |
Install the 2
EN-49980 pins (1) and (2) to the shown oil pan
screw bores. |
|
Caution: Use care when installing the oil pan to prevent
disruption of the sealing bead. The sealing bead should remain
consistent until the oil pan is mated with the engine. An
inconsistent sealing bead can cause an insufficient seal and result
in engine damage. |
| 6. |
Carefully install the oil pan.
Guide the oil pan with EN-49980 pins (2) and the
equivalent screw bores (1). |
| 7. |
Hold the oil pan with 4 oil
pan bolts. |
| 8. |
Remove EN-49980
pins . |
| 9. |
Install the remaining 12 oil
pan bolts and hand tighten. |
| 10. |
Lay a straight edge (1)
against the oil pan and engine block. Using a rubber mallet, adjust
the transition in area (2) until there is no clearance between oil
pan and the straight edge. |
| 11. |
Tighten the 16 oil pan bolts
to 10 N·m (89 lb in) . |
|
