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Drive Belt Removal > < Engine Oil and Oil Filter Replacement - 1.6L LLU

Astra J

Drive Belt Replacement

Special Tools

EN-6349   Locking Pin

For equivalent regional tools, refer to Special Tools .

Removal Procedure

1. Open the hood.
2. Remove the power steering pump belt, if equipped. Refer to Power Steering Pump Belt Replacement .
3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
4. Remove the front compartment splash shield. Refer to Front Compartment Splash Shield Replacement .

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5. Release tension to the drive belt tensioner by rotating counterclockwise (1) and lock with EN-6349   pin (2).

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6. Remove the drive belt (1).

Installation Procedure


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1. Install the drive belt (1).

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Note:  Make sure that the drive belt is aligned on the generator pulley (4), crankshaft balancer (5), drive belt tensioner (6) and water pump pulley (7). The drive belt must lie on the water pump pulley between the flange (1) and (2).
2. Check the position of the drive belt (3).

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3. Release tension to the tensioner by rotating counterclockwise (1).

Note:  Allow tensioner to slide back slowly.
4. Remove EN-6349   pin (2).
5. Apply tension to the tensioner clockwise (1).
6. Install the front compartment splash shield. Refer to Front Compartment Splash Shield Replacement .
7. Lower the vehicle.
8. Install the power steering pump belt, if equipped. Refer to Power Steering Pump Belt Replacement .
9. Close the hood.

Drive Belt Removal > < Engine Oil and Oil Filter Replacement - 1.6L LLU