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Vauxhall Workshop Service and Repair Manuals

Automatic Transmission Flex Plate Installation > < Fuel Feed Hose Protector Installation

Exhaust Gas Recirculation Valve Cooler Disassemble


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1. Remove the vacuum hose (2) from the retainer (1) and from the vacuum tank.
2. Remove the vacuum hose (3) from the exhaust gas recirculation actuator valve and exhaust gas recirculation actuator.

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3. Remove the 2 exhaust gas recirculation actuator valve bolts (3).
4. Remove the exhaust gas recirculation actuator valve (4) in conjunction with the vacuum hose.
5. Remove the exhaust gas recirculation actuator valve bracket bolt (2).
6. Remove the exhaust gas recirculation actuator valve bracket (1).

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7. Remove the 3 thermostat housing bolts (4).
8. Remove the thermostat housing (3) in conjunction with the seal ring (5).
9. Remove the temperature sensor (1).
10. Remove the exhaust gas recirculation valve cooler actuator (2).
  •  Unclip the actuating rod (see arrow in picture) by using a screwdriver.
  •  Turn the exhaust gas recirculation valve cooler actuator counter clockwise in order to unclip it from the bracket.

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11. Remove the 2 exhaust gas recirculation valve bolts (4).
12. Remove the exhaust gas recirculation valve (3).
13. Remove the exhaust gas recirculation valve gasket (5)
14. Remove the 4 exhaust gas recirculation valve gasket bolts (2).
15. Remove the exhaust gas recirculation valve gasket (1).

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16. Remove the 5 tank assembly bolts (1).
17. Remove the tank assembly (2) in conjunction with the sealing (5).
18. Remove the cooling module (6) in conjunction with the sealing (3).

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19. Remove the water pipe bolt (3).
20. Remove the water pipe (2) in conjunction with the seal ring (1).

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21. Remove the water pipe bolt (3).
22. Remove the water pipe (2) in conjunction with the seal ring (1).

Automatic Transmission Flex Plate Installation > < Fuel Feed Hose Protector Installation