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Pre-delivery Inspection – Technical check
from MY 2011 – International
all passenger cars
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Operation stages
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Remarks
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Go to
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Introduction
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Important notes
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1
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Drive to workplace
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Function test
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1.1
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Push radio remote control onto the mechanical part of the
ignition key
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1.2
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Steering and ignition lock / diesel preheating system
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Switch off logistic mode
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Agila-B, Corsa-D, Astra-H, Insignia, Zafira-B, Ampera,
Antara
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1.3
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Foot brake, brake servo, handbrake (possibly using brake test
bench)
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1.4
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Horn
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Operation stages
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Remarks
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Go to
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2
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Exterior
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Check, correct and adjust
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2.1
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Tyre pressure
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Check tyre filling system and car tool kit for completeness
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2.2
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Re-tighten wheel fastening to tightening torque:
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All vehicles (except Agila-B, Astra-J, Insignia, Ampera, Antara)
110 Nm
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Agila-B 85 Nm
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Astra-J, Ampera, Antara 140
Nm
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Insignia 150 Nm
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2.3
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Adjusting front fog lamps
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Combo-C
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Antara
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2.4
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License plate lamp(s)
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2.5
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Fit wheel covers
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Vehicles with structured wheels: fit safety washers to wheel
bolts
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Safety washers only for vehicles with the "rough road
package"
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2.6
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Check all closings
- Bonnet
- Doors (door lock, child lock)
- Rear seat bench backrest
- Fuel tank flap
- Boot lid
- Hatchback
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Diesel locking cap
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Correct cap with lettering "Diesel"
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Fit luggage compartment blind
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Astra-H Estate, Zafira-B, Ampera
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Check presence of luggage net
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Zafira-B
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FlexDoor safety check
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Meriva-B
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2.8
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Mechanical check of trailer hitch
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2.9
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Check for presence of diesel sticker
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only in Bosnia-Herzegovina, Croatia, Macedonia, Serbia,
Montenegro, Turkey
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Operation stages
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Remarks
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Go to
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3
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Underfloor
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Visual inspection
1)
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3.1
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Check handbrake, adjust (wheels not under load), general
inspection
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Do not adjust on Meriva-B, Astra-J, Insignia
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3.2
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Brake lines and brake hoses
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3.3
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Fuel lines, gas lines 2)
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3.4
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Muffler system, exhaust system
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3.5
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Front axle suspension
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for damage
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3.6
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Rear wheel suspension
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for damage
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3.7
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Tie rods, steering linkage
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for damage
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3.8
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Inspect the units visually for leaks
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3.9
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Automatic Level Control
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for damage
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3.10
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Remove travel spring limiter from front springs and remove
sticker (window)
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Corsa-D OPC, Astra-H OPC / Sport, Zafira-B OPC
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3.11
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Fit spoiler lip
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Corsa-D ECO, Astra-H GTC, Astra-H TwinTop, Ampera
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Operation stages
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Remarks
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Go to
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4
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Engine compartment
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Check and correct
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4.1
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HV battery for 100% charge
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Ampera
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Check battery clamps for firm attachment
Vehicle with battery eye: inspect battery
eye
Vehicles without battery eye: Charge battery 60
days after production date, see Procedure text for details
Vehicles with Stop-start system: charge
battery
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Mount battery cover
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Meriva-B, Astra-J, Insignia
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4.2
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Coolant level, coolant colour = light orange
Except Agila-B: green
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4.3
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Engine oil level
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Note engine oil grade!
Turn oil dipstick through 180° after
inserting
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4.4
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Power steering, fluid level
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4.5
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Clutch and brake fluid level
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4.6
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Windscreen and headlamp wiper/washer system; fluid level
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Operation stages
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Remarks
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Go to
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5
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Interior (from driver's side)
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Function test
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5.1
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Operating elements, seat heating (front)
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5.2
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Triple Info Display (TID), Graphic Info Display (GID), Colour
Info Display (CID), Driver Information Center (DIC)
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check, reset or adjust
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5.3
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Code radio, set; check that radio remote control works;
infotainment, language setting
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Install country maps
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Meriva-B, Astra-J, Insignia, Ampera with navigation system
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5.4
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Check control
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5.5
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Check operation of indicator lamps:
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ABS
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Engine electronics and exhaust (MIL / SVS)
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Agila-B: If the emissions indicator lamp (MIL) does not go out,
change interior light fuse (20) and switch engine on/off 5
times.
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AT; Sports program, take-off assistance, fault, Easytronic
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Oil pressure
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Airbag
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ESP / TC
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Handbrake
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Alternator
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Headlight range adjustment, fault
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Seat occupancy detection (SBE)
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Open doors, open luggage compartment
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Fuel supply, coolant level
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Reset, display remaining distance: Diesel with diesel
particulate filter and turbo engines
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5.6
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Check lighting and signalling equipment:
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Interior light operation
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Hazard warning system
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Left/right indicator lights
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Parking lights
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Park pilot
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Position lights, including warning buzzer
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Dipped beam
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Curve light, junction light
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Main beam, including blue monitoring lamp
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Front fog lamps, including green telltale
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Rear fog lamps, including yellow telltale
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Tail lamps
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Brake lights, pay attention to third brake light
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Reversing light(s)
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5.7
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Heating, ventilation, air recirculation circuit, air
conditioning
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5.10
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Exterior mirror
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5.11
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Manual/electric window lifters
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Program
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5.12
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Manual/electric sliding sun-roof
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Program
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5.13
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Wash/wipe system for windscreen and headlamps, function check on
switches
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Operation stages
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Remarks
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Go to
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6
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Test drive
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6.1
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Speedometer, trip odometer
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Check for correct operation
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6.2
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Indicator light self-cancelling mechanism
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6.3
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Noises
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note
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6.4
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Vibration
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6.5
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Steering wheel position
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Check for correct operation
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6.
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Air conditioning, auxiliary heating
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6.7
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Reset service interval display
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reset
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6.8
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Affix CNC stickers into the inside back jacket flap of the
service booklet
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Time allowances
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Wax removal / transport protection film
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1 ) Visual inspection = without removing detachable
parts or panelling
2 ) On CNG and LPG vehicles
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