vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Schematic and Routing Diagrams > < Overview of Most Frequently Used Fastening Elements

Replacing curtain airbag wiring harness

Warning:   If wiring harness is damaged: repair, dismantling, replacement and cross-replacement of cables that are attached to pyrotechnic unit gas generators is not permitted.

Important:   Replacing the wiring harness for the curtain airbag is permitted. The curtain airbag wiring harness connects the body wiring harness to the gas generator of the curtain airbag.

  Remove

1.   Disconnect battery
Note:   Wait for 1 minute until capacitor has discharged
2.   Remove inner panelling, C-pillar (F 08) LUREF_1.gif
3.   Remove inner panelling, C-pillar (F 68) LUREF_1.gif
Object Number: 2403291  Size: DEFAULT

4.   The wiring harness plug (2) and wiring harness plug (1) on the gas generator are disconnected to remove the damaged curtain airbag wiring harness.

Object Number: 2403292  Size: DEFAULT

5.   Remove wiring harness plug from curtain airbag wiring harness.
•   Remove retaining clip (1) from wiring harness plug
•   Compress wiring harness retaining clip (1)
•   Pull off wiring harness plug (2)

Object Number: 2403293  Size: DEFAULT

6.   Remove wiring harness plug from gas generator
•   Remove wiring harness plug retaining clip (1) (arrow)
•   Disconnect wiring harness plug (2)
•   Unclip curtain airbag wiring harness retaining strap (3)
Note:   Damaged curtain airbag wiring harness retaining straps are replaced.
Note:   The Aftersales Department supplies the curtain airbag wiring harness as an assembly with retaining strap.. The retaining strap and the wiring harness are also available as individual components.

  Install

7.   Attach wiring harness plug to gas generator
•   Connect wiring harness plug
•   Fit wiring harness plug retaining clip
•   Clip on wiring harness retaining strap
8.   Fit curtain airbag wiring harness plug
•   Attach wiring harness plug
•   Fit wiring harness plug retainer
9.   Check retainers of both wiring harness plugs, and check attachment and routing of curtain airbag wiring harness.
10.   Install inner panelling, C-pillar (F 68) LUREF_1.gif
11.   Install inner panelling, C-pillar (F 08) LUREF_1.gif
12.   Connect battery
13.   Program volatile memories

Schematic and Routing Diagrams > < Overview of Most Frequently Used Fastening Elements