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Glass, window guide, crank equipment
 Remove
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1.
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Non-destructive glass removal
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Prescribed tools such as wire cutter, electro-pneumatic devices
can be used.
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Height / width of adhesive bead should not be less than 13 mm / 8
mm respectively for the high-modulus 1-component adhesive
kit
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For all other component adhesive kits: Thickness of adhesive /
width of adhesive bead (not less than 4 mm / up to 20 mm in the
installed state is acceptable).
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Additional effort or damage is only anticipated outside this
geometry, e.g. at
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vulcanised trim strips and paintwork
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Mask paintwork with textile band
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Protect heater cable connections
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Install
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2.
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Check paintwork
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After removal, check paintwork, particularly the body frame.
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Clean bare metal areas, prime, top coat. Do not use glass primer
under any circumstances (corrosion buildup). The glass primer is
only for UV protection and is therefore only applied to the pane of
glass.
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Make good minor surface damage using touch-up applicator.
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3.
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Pane of glass
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Treat new panes of glass with glass primer in adhesive zones. If
there is no PU vulcanisation in these areas, do not apply glass
primer onto the PU vulcanisation or cut adhesive residue if reusing
cut panes of glass (lack of adhesion).
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Apply new adhesive as per instructions. Place pane of glass into
body frame and fix in position using MKM-591 strap retainers.
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Observe lay-over time of glass according to glass type and
vehicle equipment (airbag).
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4.
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Tools, support
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Overhaul stand - commercially available
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Wire cutting tool MKM-589-A
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Wire cutters BO-46974
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Cutter MKM-846-1E or MKM-846-1P
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Betagun 2000 gun for 2-K adhesive
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Hand gun for EU cartridge up to 310ml - commercially
available
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Suction lifter MKM-641
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Strap retainer MKM-591
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Adhesive - non-conductive - see delivery program (our Parts
Releases area)
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Touch-up applicator (our Parts Releases area)
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Fabric tape
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Note: Safety glasses,
gloves - commercially available
Note: When using
BO-46974, use the protective goggles and gloves provided with the
tool kit
Note: Regulation /
safety: observe lay-over times of vehicles which have just had
windows affixed - see section on checking expiry date before
processing adhesive
Note: Observe
environmental protection regulations when disposing of quantities
and residual quantities, and after cleaning operations
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