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Brake Calliper – Rear Wheel Brake, Remove
and Install
 Remove
| 1. |
Release parking brake lever
| • |
Detach seal (1) for plenum chamber as far as necessary.
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| • |
Raise covering flap (2) for brake master cylinder
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| 2. |
Remove closure cap (3)
| • |
Seal brake fluid reservoir with MKM-558-10
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| 3. |
Detach rear wheel...
| • |
Mark position in relation to centre of wheel
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| • |
Unclip ABS wiring harness from brake hose (arrows).
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| 4. |
Detach rear brake line (5) from rear brake hose
Note: Retaining plate
(4) remains on brake line.
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| 5. |
Detach rear brake hose (1) from brake calliper
Note: Collect escaping
brake fluid and close outlet.
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| 6. |
Detach parking brake cable (2) from lever for parking brake
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| 7. |
Remove retaining plate (3) for parking brake cable on
counterhold
| • |
Remove parking brake cable from counterhold
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| 8. |
Fastening bolt for brake calliper guide pin (4) on retaining
frame
| • |
Detach brake calliper and remove brake calliper (5)
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| • |
Counterhold on hexagonal section of guide pin (arrows) with
open-ended wrench
Note: With a leak in
the brake calliper, damage to the sealing sleeve of the piston or
other components: Replace brake calliper.
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Install
| 9. |
Insert brake calliper (2) over brake linings
| • |
Attach to retaining frame with new fastening bolts (1) for
brake calliper - guide pin, tightening torque 45 Nm
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| • |
Counterhold on hexagonal section of guide pin (arrows) with
open-ended wrench
Note: In doing so,
ensure that the piston is located with a recess aligned with the
inspection aperture of the brake calliper. (Arrows see
illustration). Illustration shows already completed
installation.
Note: If necessary,
twist piston of brake calliper with into correct position KM-6007 (3) and KM-6007-10 (4).
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| 10. |
Connect rear brake hose (1) to brake calliper - tightening
torque 16 Nm .
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| 11. |
Insert rear brake hose into bracket and
| • |
attach rear brake line (3) to brake hose with retaining plate
(2) - tightening torque 16 Nm
Note: Ensure the brake
hose is laid so that it cannot twist.
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| 12. |
Clip ABS wiring harness to brake hose (arrows)
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| 13. |
Insert parking brake cable (4) into counterhold on brake
calliper
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Attach lever for parking brake (5) to brake calliper
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| • |
Attach retaining plate (6) to parking brake cable
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| 14. |
Fit rear wheel - tightening torque 110
Nm .
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| 15. |
Remove KM-558-10 from brake fluid
reservoir
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| 16. |
Bleed brake system and check for leaks 
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| 17. |
Lower closure cap of brake master cylinder
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| 18. |
Place seal on plenum chamber.
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