vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Brake Anchor Plate > < Special Service Tools

Cover Plate – Brake Disc of Rear Wheel Brake, Remove and Install

1.   Detach appropriate rear wheel
Note:   Mark position in relation to centre of wheel.
•   Unscrew 5x bolt
2.   Remove brake calliper (1) complete with linings and retaining frame, and suspend at a suitable point
Note:   If the brake calliper cannot be removed, the brake linings of the rear wheel brake must be removed - see operation "Brake Linings - Rear Wheel Brake, Remove and Install" in this group
3.   Detach wheel bearing unit (3) with brake cover plate (4) and brake disc from steering knuckle
4.   Release ABS wiring harness plug (2) at wheel bearing unit and disconnect
•   Unscrew 4 x bolt
5.   Remove brake cover plate from wheel bearing unit
Object Number: 2402949  Size: DEFAULT


6.   Disconnect wiring harness plug for wheel sensor (1) and unclip from rear brake hose.
7.   Detach rubber grommet (4) from wheel sensor wiring harness on brake disc cover plate
•   Thread wiring harness for wheel sensor through cover plate to wheel bearing unit
•   Detach fastening nut for brake hose bracket (3) from cover plate
8.   Support rear axle with a hydraulic jack on the side to be fitted
9.   Detach fastening bolt (2) for shock absorber on trailing link
10.   Detach fastening bolts for wheel bearing unit on trailing link (5)
•   Remove wheel bearing unit with cover plate
Object Number: 2409726  Size: DEFAULT


11.   Clean contact surfaces of wheel bearing unit, cover plate at trailing link.

  Install

12.   Attach wheel bearing unit (1) with brake plate (2) to trailing link with new fastening bolts (5) - tightening torque 50 Nm + 30° + 15°
13.   Thread wiring harness for wheel sensor (4) through cover plate
•   Clip wheel sensor wiring harness (4) on to brake hose
Note:   Ensure the rubber grommet is seated correctly on the brake disc cover plate.
14.   Attach bracket for brake hose (3) to cover plate - tightening torque 8 Nm .
15.   Attach shock absorber with fastening bolt (7) to trailing link - tightening torque 110 Nm
16.   Connect wheel sensor wiring harness plug (6) electrically
17.   Remove hydraulic jack
Object Number: 2409727  Size: DEFAULT


18.   Plug ABS wiring harness plug (1) into wheel bearing unit
19.   Attach retaining frame for brake calliper with brake calliper (4) to steering knuckle
20.   Detach retaining frame for brake calliper from wheel housing with brake calliper
21.   Coat 2x new bolts with locking compound
22.   Screw in 2x new bolts ( 130 Nm )
23.   Attach rear wheel
24.   Screw in 5x bolts ( 110 Nm )
Note:   Observe installation position.
Object Number: 2402950  Size: DEFAULT


Brake Anchor Plate > < Special Service Tools