Brake Calliper – Rear Wheel Brake, Remove
and Install
Remove
1. |
Release parking brake lever
• |
Detach seal (1) for plenum chamber as far as necessary.
|
• |
Raise covering flap (2) for brake master cylinder
|
|
2. |
Remove closure cap (3)
• |
Seal brake fluid reservoir with MKM-558-10
|
|
3. |
Detach rear wheel...
• |
Mark position in relation to centre of wheel
|
• |
Unclip ABS wiring harness from brake hose (arrows).
|
|
4. |
Detach rear brake line (5) from rear brake hose
Note: Retaining plate
(4) remains on brake line.
|
|
|
5. |
Detach rear brake hose (1) from brake calliper
Note: Collect escaping
brake fluid and close outlet.
|
6. |
Detach parking brake cable (2) from lever for parking brake
|
7. |
Remove retaining plate (3) for parking brake cable on
counterhold
• |
Remove parking brake cable from counterhold
|
|
8. |
Fastening bolt for brake calliper guide pin (4) on retaining
frame
• |
Detach brake calliper and remove brake calliper (5)
|
• |
Counterhold on hexagonal section of guide pin (arrows) with
open-ended wrench
Note: With a leak in
the brake calliper, damage to the sealing sleeve of the piston or
other components: Replace brake calliper.
|
|
|
|
Install
9. |
Insert brake calliper (2) over brake linings
• |
Attach to retaining frame with new fastening bolts (1) for
brake calliper - guide pin, tightening torque 45 Nm
|
• |
Counterhold on hexagonal section of guide pin (arrows) with
open-ended wrench
Note: In doing so,
ensure that the piston is located with a recess aligned with the
inspection aperture of the brake calliper. (Arrows see
illustration). Illustration shows already completed
installation.
Note: If necessary,
twist piston of brake calliper with into correct position KM-6007 (3) and KM-6007-10 (4).
|
|
|
|
10. |
Connect rear brake hose (1) to brake calliper - tightening
torque 16 Nm .
|
11. |
Insert rear brake hose into bracket and
• |
attach rear brake line (3) to brake hose with retaining plate
(2) - tightening torque 16 Nm
Note: Ensure the brake
hose is laid so that it cannot twist.
|
|
12. |
Clip ABS wiring harness to brake hose (arrows)
|
13. |
Insert parking brake cable (4) into counterhold on brake
calliper
• |
Attach lever for parking brake (5) to brake calliper
|
• |
Attach retaining plate (6) to parking brake cable
|
|
14. |
Fit rear wheel - tightening torque 110
Nm .
|
15. |
Remove KM-558-10 from brake fluid
reservoir
|
|
|
16. |
Bleed brake system and check for leaks
|
17. |
Lower closure cap of brake master cylinder
|
18. |
Place seal on plenum chamber.
|
|